LED Driver Circuit Dynamic Voltage Regulation for Power Optimization

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Solution Overview

Problem

Conventional LED driver circuits experience significantly limited driving functions due to lower driving output voltage and power, which restricts the performance of LED lighting devices.

Innovation Solution

The LED driver circuit incorporates a first voltage drop module, a constant current driving module, an auxiliary winding module, a second voltage drop module, a DIP switch module, and a control module to regulate current levels and optimize voltage, ensuring constant output power by converting and bucking direct current voltage, and using pulse signals to control the driving current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional LED driver circuits use constant current output with limited output voltage, then LED apparatus can be driven with stable current, but driving power is significantly limited due to lower output voltage

Engineering Contradiction:
Improveconstant current stabilityVSAvoiddriving power
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The patent implements dynamic voltage adjustment by switching between multiple output voltage levels (first, second, third voltage levels) based on LED string configuration. The driver circuit transitions from static constant current output to dynamic voltage-adaptive output, enabling the output voltage to be adjusted according to the actual LED string requirements, thereby increasing driving power while maintaining constant current stability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the output voltage parameter from a fixed limited value to multiple adjustable levels. By providing first, second, and third output voltage levels with progressively higher power capabilities, the system can select appropriate voltage levels based on LED string configuration (series/parallel connections), thus resolving the contradiction between maintaining constant current stability and increasing driving power.

Inventive Principle:
Principle #35Parameter changes

2Power

If LED driver circuit increases output voltage to improve driving power, then driving function is enhanced, but circuit complexity increases due to additional voltage regulation modules

Engineering Contradiction:
Improvedriving powerVSAvoidcircuit complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent segments the voltage regulation function into multiple discrete output voltage levels (first, second, third voltage levels) that can be independently selected. Each voltage level corresponds to specific LED string configurations, allowing the system to provide high driving power when needed while maintaining relatively simple circuit architecture through modular segmentation of voltage output stages.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The driver circuit is designed with multi-functionality to handle various LED string configurations (series connections, parallel connections, or combinations) using a single circuit platform. By integrating multiple output voltage levels and selection mechanisms, the circuit can adapt to different application scenarios without requiring separate dedicated circuits for each configuration, thus managing complexity while providing enhanced driving power.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If LED driver circuit uses multiple output voltage levels to provide higher power, then driving versatility is improved, but control complexity increases requiring sophisticated voltage selection mechanisms

Engineering Contradiction:
Improvedriving versatilityVSAvoidcontrol complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent incorporates detection mechanisms that monitor the actual LED string configuration and provide feedback to the control system. Based on this feedback, the control system automatically selects the appropriate output voltage level (first, second, or third voltage level) that matches the LED string requirements, thereby achieving high driving versatility while managing control complexity through intelligent feedback-based voltage selection.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables the LED driver circuit to regulate various current levels, determine the working status of the loading module, and maintain constant output power, thereby overcoming the limitations imposed by lower driving output voltage and power, allowing for broader application in different LED lighting devices.

Implementation Method 1

a first voltage drop module, connected to a power source, for converting a direct current voltage

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

an auxiliary winding module, connected to the first voltage drop module and the constant current driving module, for receiving the converted direct current voltage and in turn outputting an actual voltage value for driving

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10856386B2LED driver circuit and LED lighting device thereof
Publication Date: 2020.12.01 XIAMEN ECO LIGHTING CO LTD
  • US10856386B2 patent drawing
  • US10856386B2 patent drawing
  • US10856386B2 patent drawing

AI summary

A LED driver circuit includes a first voltage drop module, a constant current driving module, a second voltage drop module, a DIP switch module, an auxiliary winding module, a control module and a loading module. The loading module is driven by converting a direct current voltage. The converted direct current voltage is additionally bucked to generate an optimized voltage that powers the DIP switch module and the control module. The DIP switch module selects a level of a predetermined current and in turn outputs an electrical signal to the control module. Therefore, the control module outputs a corresponding pulse signal for regulating a current passing through the loading module. Meanwhile, the control module calculates a required voltage level for driving. And the control module compares the required voltage level with an actual voltage value output by the auxiliary winding module and then determines the working status of the loading module.