Compact LED Fixture Uniform Diffusion via Dynamic Channel Mixing

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Solution Overview

Problem

Existing LED lighting technologies face challenges in emulating white light or sunlight effectively, particularly in achieving uniform diffusion and high Color Rendering Index (CRI), which is essential for replicating the visual aesthetics of incandescent lighting and maintaining color consistency across different batches and applications.

Innovation Solution

A two-channel or four-channel dynamic LED lighting system that includes red, green, blue, and white LED modules, controlled by a Dynamic Tuner Module (DTM) to produce specification-grade white light with a high CRI, allowing for smooth dimming effects and optimal color temperature adjustments, ensuring uniform diffusion and high color rendering capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the lens or optic is moved closer toward the LEDs and the space between each LED is minimized, then the size of the diffused linear LED lighting fixture is decreased, but pixelation occurs making the light non-uniform

Engineering Contradiction:
Improvefixture sizeVSAvoidlight uniformity
Core Design Contradiction:
Volume of moving objectVSIllumination intensity

Solution Approach 1:

The patent divides the lighting fixture into multiple independently controllable LED channels (typically 3-5 channels with different color temperatures and colors). By segmenting the control of each LED group, the system can dynamically adjust individual channel intensities to compensate for the reduced spacing, maintaining uniform overall illumination while minimizing fixture size.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements dynamic control of multiple LED channels with different color temperatures (e.g., warm white, cool white, colored LEDs). By dynamically adjusting the intensity ratios between channels, the system compensates for the pixelation effect caused by reduced LED spacing, achieving uniform light diffusion from a compact fixture.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If additional colored LEDs are introduced, then color rendering capability is improved, but the pixel pitch increases exponentially

Engineering Contradiction:
Improvecolor rendering capabilityVSAvoidpixel pitch
Core Design Contradiction:
Adaptability or versatilityVSLength of stationary object

Solution Approach 1:

The patent combines multiple LED types (warm white LEDs, cool white LEDs, and colored LEDs) into a single integrated linear fixture. By merging these different LED types in close proximity with independent channel control, the system achieves high color rendering capability while maintaining a compact form factor, as the combined light output creates uniform illumination that masks individual LED spacing.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If the fewest number of LEDs per increment is used, then device complexity is reduced, but the ability to represent the visible light spectrum with specific spectral values is compromised

Engineering Contradiction:
Improvenumber of LEDs per incrementVSAvoidspectral value accuracy
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent changes the control parameters by implementing independent intensity control for each LED channel. With only 3-5 independently controllable channels (compared to traditional approaches requiring many more LEDs), the system achieves precise spectral control by dynamically adjusting the intensity ratios between channels, thereby representing specific spectral values and color temperatures without requiring a large number of physical LEDs.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves high CRI of 95, enabling accurate color reproduction and uniform diffusion, reducing pixilation, and meeting the requirements for circadian rhythm lighting applications, while using fewer LEDs than traditional systems, thus fitting into smaller profiles and maintaining energy efficiency.

Implementation Method 1

light emitting diodes (LEDs)

Methodology Applied
Scientific EffectLight emitting diode (LED): Light Emitting Diode

Implementation Method 2

red, green, blue, and white emitting LED modules

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 3

The lighting fixture may be dynamically controlled such that it produces specification grade, quality, white light

Methodology Applied
Scientific EffectLight mixing:

Data Source

PatentUS10383189B2Efficient dynamic light mixing for compact linear LED arrays
Publication Date: 2019.08.13 AION LED INC
  • US10383189B2 patent drawing
  • US10383189B2 patent drawing
  • US10383189B2 patent drawing

AI summary

Systems, software, and methods are provided for efficient, dynamic lighting control. In an embodiment, a two-channel LED lighting system is dynamically controlled to emulate dimming of an incandescent fixture. In an example, a lighting fixture may include red, green, blue, and white emitting LED modules. The lighting fixture may be controlled such that it produces generally white light from about 2150K candle light color to 5500K daylight white color with only 4 LEDs. Furthermore, the white LED may be controlled such that the white LED CRI is approximately 95 to ensure optimal results when mixed with red and green. In another embodiment, a dynamic two-channel LED lighting system is controlled to emulate dimming of an incandescent fixture. Specific dimming protocol can allow for efficient dimming which helps minimize the height of a linear light fixture and maintain diffusion with multiple colored point sources at minimal pitch.