Dynamic Control Circuit for LED Dimming Ripple Reduction

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Solution Overview

Problem

Retrofit LED lighting systems face challenges in managing voltage ripple and flicker when used with legacy dimmers, particularly due to the decreasing equivalent series resistance (ESR) of LEDs, which leads to inefficient energy use and noticeable flicker at low dimming levels, and existing solutions like larger capacitors or resistors are either physically constrained or environmentally unfavourable.

Innovation Solution

A dynamic control circuit that adjusts its series impedance in response to the average LED current, providing low impedance during non-dimmed or slightly dimmed modes and increasing impedance at low dimming levels to effectively utilize the buffer capacitor and reduce current ripple, thereby improving compatibility with legacy dimmers and reducing flicker.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a larger buffer capacitor is used to reduce LED current ripple, then flicker is suppressed, but the physical size of the bulb increases

Engineering Contradiction:
ImproveLED current rippleVSAvoidbulb volume
Core Design Contradiction:
Object-affected harmful factorsVSVolume of moving object

Solution Approach 1:

The patent implements a dynamic control circuit that adjusts the impedance of the buffer capacitor based on operating conditions. The control circuit monitors LED current and dynamically modifies the capacitor's effective impedance to reduce current ripple at low dimming levels without requiring a physically larger capacitor. This dynamic adjustment allows the same physical capacitor to provide different levels of ripple filtering depending on the operating point.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the electrical parameters of the buffer capacitor dynamically by controlling its impedance through an active control circuit. The control circuit adjusts the capacitor's effective impedance value based on the LED current level, enabling the capacitor to provide optimal ripple filtering at each operating point without changing its physical size or capacitance value.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If a power-dissipating resistor is used in series with LEDs to reduce ripple, then current ripple is reduced, but energy efficiency decreases

Engineering Contradiction:
ImproveLED current rippleVSAvoidpower loss
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The patent replaces the static power-dissipating resistor with a dynamic control circuit that adjusts the buffer capacitor's impedance only when needed. The control circuit monitors LED current and activates impedance adjustment only at low dimming levels where ripple becomes problematic, rather than continuously dissipating power as a resistor would. This dynamic approach eliminates unnecessary energy loss while maintaining ripple suppression only when required.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent uses a control circuit that introduces a temporary, controlled impedance effect only when needed to suppress ripple, rather than permanently inserting a power-dissipating resistor. The control circuit creates a virtual resistance effect through active control that lasts only during the periods when ripple suppression is needed, avoiding continuous energy dissipation.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Loss of energy

If LED efficiency is increased to reduce power consumption, then energy savings improve, but ESR decreases causing increased current ripple

Engineering Contradiction:
Improvepower lossVSAvoidLED current ripple
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The patent implements a feedback control circuit that monitors LED current and detects ripple conditions. The control circuit uses this feedback information to dynamically adjust the buffer capacitor's impedance when ripple becomes excessive. This closed-loop control allows high-efficiency LEDs to operate without the ripple problems that would otherwise result from their low ESR, as the control circuit compensates for the decreased natural damping.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent changes the electrical parameters of the buffer capacitor dynamically to compensate for the low ESR of high-efficiency LEDs. The control circuit adjusts the capacitor's effective impedance based on the operating point, enabling optimal ripple filtering that adapts to the reduced natural damping provided by low-ESR LEDs. This parameter adjustment allows high-efficiency LEDs to maintain stable operation across all dimming levels.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10225898B2Dynamic control circuit
Publication Date: 2019.03.05 SIGNIFY HOLDING BV
  • US10225898B2 patent drawing
  • US10225898B2 patent drawing
  • US10225898B2 patent drawing

AI summary

The invention describes a dynamic control circuit (1) realized for connection in series with an LED arrangement (2), characterized by a first switching element (Q1) realized to provide a path for the LED current (I.sub.LED), and a monitoring arrangement (M) realized to control the first switching element (Q1) according to the level of the LED current (I.sub.LED) SO that the dynamic control circuit (1) presents a series impedance (Z.sub.dyn), which series impedance (Z.sub.dyn) gradually increases in response to a decreasing LED current (I.sub.LED) through the LED arrangement (2). The invention also describes a dimmable lighting arrangement (10) comprising an LED arrangement (2); a driver (3) realized to provide an input voltage (V.sub.in) and an input current (I.sub.LED) to the LED arrangement (2); and such a dynamic control circuit (1) connected in series with the LED arrangement (2). The invention further describes retrofit LED light-bulb (100); and a method of driving an LED arrangement.