LED Current Regulation via Dynamic Sense Resistance

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Solution Overview

Problem

Existing LED driving circuits face challenges in maintaining high current accuracy over a wide range of current changes while keeping a low voltage drop, particularly in applications with limited voltage headroom, such as 1-cell Li-ion powered devices, where the predominant solutions result in significant inaccuracy at low currents due to constant offset voltage errors.

Innovation Solution

The proposed circuit adjusts the current sense resistance using a non-inverting operational amplifier and field effect transistors to regulate LED current, maintaining a constant voltage level at the input terminal while varying the current sense resistance with digital signals, thereby reducing the impact of offset voltage errors across a wide range of currents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a constant current control circuit is used to regulate LED current, then current regulation capability is improved, but voltage drop increases

Engineering Contradiction:
Improvecurrent regulation capabilityVSAvoidvoltage drop
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent implements dynamic current sense resistance adjustment by switching between multiple resistance values based on LED current magnitude. The circuit transitions from a fixed resistance approach to a dynamic one where the sense resistance changes with operating conditions, optimizing both regulation accuracy and voltage drop across different current ranges

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the resistance parameter of the current sense resistor from a fixed value to a variable value that adapts to different LED current levels. By switching between different resistance values (e.g., higher resistance for low current, lower resistance for high current), the system maintains accurate regulation while minimizing voltage drop across the sense resistor

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If offset voltage compensation is increased to improve low current accuracy, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvelow current accuracyVSAvoidcircuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs dynamic switching of current sense resistance values based on the magnitude of LED current. By detecting the current range and selecting appropriate resistance values, the system achieves high measurement precision at low currents without requiring complex offset voltage compensation circuits, thereby maintaining relative simplicity

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent segments the current regulation range into multiple zones, each with its own optimized sense resistance value. This segmentation allows the circuit to handle different current ranges with appropriate resistance values, improving low current accuracy while keeping the overall circuit design modular and manageable

Inventive Principle:
Principle #1Segmentation

3Use of energy by moving object

If voltage headroom is reduced to meet battery voltage constraints, then power consumption is improved, but current accuracy deteriorates

Engineering Contradiction:
Improvepower consumptionVSAvoidcurrent accuracy
Core Design Contradiction:
Use of energy by moving objectVSMeasurement precision

Solution Approach 1:

The patent changes the resistance parameter dynamically based on operating conditions. By using higher sense resistance values when LED current is low and lower values when current is high, the system maintains accurate current regulation even with limited voltage headroom, thereby preserving measurement precision while meeting power constraints

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements a dynamic adaptation mechanism where the current sense resistance automatically adjusts to operating conditions. This dynamic behavior allows the circuit to maintain high current accuracy across different operating points without requiring excessive voltage headroom, thus resolving the conflict between power consumption and accuracy

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach ensures high accuracy and low voltage drop across a wide range of LED currents, reducing percentage errors from 80% at low currents to 8%, thereby overcoming the limitations of prior art circuits.

Implementation Method 1

The non-inverting input voltage of the NOA remains constant while the electrical current passing through the LED is regulated by regulating the current sense resistance means

Methodology Applied
Scientific EffectOperational amplifier feedback control: Feedback

Implementation Method 2

Each of the driving units comprises a noninverting operational amplifier (NOA) with its input terminal electrically coupled to the third node, a first field effect transistor (FET) with its gate terminal coupled to the NOA's output terminal

Methodology Applied
Scientific EffectField effect transistor resistance control: Conduction (electrical)

Data Source

PatentUS7839097B2System and method for wide-range high-accuracy-low-dropout current regulation
Publication Date: 2010.11.23 KINETIC TECHNOLOGIES INTERNATIONAL HOLDINGS LP
  • US7839097B2 patent drawing
  • US7839097B2 patent drawing
  • US7839097B2 patent drawing

AI summary

The invention teaches a semiconductor circuit for driving an LED in which the current passing through the LED is regulated by adjusting the NMOS Rdson using a series of digital signals. The circuit maintains a high current accuracy over wide range of current changes while keeping a low voltage drop.