LED Display Electrode Layout for Lower Contact Resistance

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Solution Overview

Problem

Current display devices face inefficiencies in luminous efficiency due to high contact resistance between light emitting elements and common electrodes, limiting the performance of light emitting diodes.

Innovation Solution

The display device design includes a common electrode in contact with the side surface of a second semiconductor layer, reducing contact resistance and enhancing current flow, and features a specific layer structure with a first via layer, insulating layer, and capping layers to optimize light emission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the common electrode is disposed on the first via layer and light emitting elements, then the structural stability is improved, but the contact resistance between the common electrode and second semiconductor layer increases

Engineering Contradiction:
Improvestructural stabilityVSAvoidcontact resistance
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The common electrode is configured to contact the side surface of the second semiconductor layer in addition to the top surface, transitioning from a single-point contact to a multi-dimensional contact. This side surface contact extends the contact area into a different spatial dimension, reducing contact resistance while preserving structural stability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The contact interface between the common electrode and second semiconductor layer is segmented into multiple contact regions: top surface contact and side surface contact. This segmentation distributes the contact stress and provides multiple current pathways, reducing overall contact resistance while maintaining structural integrity.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the contact area between common electrode and second semiconductor layer is increased, then the contact resistance is reduced, but the device complexity increases

Engineering Contradiction:
Improvecontact resistanceVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The first via layer serves multiple functions: it provides mechanical support for the common electrode, defines the contact region geometry, and enables the side surface contact configuration. This multi-functionality increases contact area without requiring additional dedicated structural elements, thereby reducing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The common electrode is designed to create an equipotential surface that contacts both the top and side surfaces of the second semiconductor layer. This equipotential configuration ensures uniform current distribution across the contact interface, reducing contact resistance without requiring complex current management structures.

Inventive Principle:
Principle #12Equipotentiality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the luminous efficiency of light emitting elements by reducing contact resistance and aligning the top surfaces of the common electrode and semiconductor layers, leading to enhanced light emission performance.

Implementation Method 1

the common electrode may be in contact with a side surface of the second semiconductor layer

Methodology Applied
Scientific EffectElectrical Conduction: Conduction (electrical)

Implementation Method 2

light emitting elements disposed on the pixel electrode

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS20240063343A1Display device
Publication Date: 2024.02.22 SAMSUNG DISPLAY CO LTD
  • US20240063343A1 patent drawing
  • US20240063343A1 patent drawing
  • US20240063343A1 patent drawing

AI summary

A display device comprises a pixel electrode disposed on a substrate, light emitting elements disposed on the pixel electrode, a first via layer disposed on the pixel electrode and filled between the light emitting elements, and a common electrode disposed on the first via layer and the light emitting elements, wherein each of the light emitting elements includes a first semiconductor layer including a p-type dopant, an active layer disposed on the first semiconductor layer, a second semiconductor layer disposed on the active layer and including an n-type dopant, and a third semiconductor layer disposed on the second semiconductor layer, and the common electrode is in contact with a side surface of the second semiconductor layer.