LED Electrode Structures for Current Spread and Voltage Reduction

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Solution Overview

Problem

Conventional nitride-based LEDs face limitations in size due to non-uniform current spread and heat-related issues, restricting their luminous efficiency and intensity as the size increases, primarily because of the low conductivity of P-type semiconductor layers and resistance in N-type semiconductor layers.

Innovation Solution

The implementation of improved electrode structures with highly non-uniform distances between P-type and N-type electrode pattern layers, combined with a thin transparent conductive oxide layer, enhances current spreading and reduces operation voltage, allowing for better light extraction and increased luminous efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the size of LED is increased to enhance luminous efficiency and intensity, then the light-emitting area increases, but the current spread becomes non-uniform and heat-related issues worsen

Engineering Contradiction:
Improvelight-emitting areaVSAvoidcurrent spread uniformity
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The electrode structures are segmented into multiple sub-electrodes arranged in interdigitated patterns. The P-type electrode is divided into multiple P-type sub-electrodes, and the N-type electrode is divided into multiple N-type sub-electrodes. This segmentation allows current to be distributed through multiple pathways, improving current spread uniformity across larger LED areas while preventing localized overheating.

Inventive Principle:
Principle #1Segmentation

2Area of stationary object

If the P-type semiconductor layer conductivity is low, then the current cannot spread laterally across the layer, but increasing the layer size is needed for higher luminous intensity

Engineering Contradiction:
ImproveLED sizeVSAvoidcurrent spread capability
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The patent transitions from conventional planar electrode arrangements to three-dimensional vertically stacked interdigitated electrode structures. The P-type and N-type sub-electrodes are positioned at different vertical levels with alternating patterns, creating multiple current pathways that extend laterally across the LED area. This dimensional change enables effective current spreading in larger devices despite the low conductivity of the P-type semiconductor layer.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Area of stationary object

If heat is generated at certain parts of the LED, then the material around the electrical contact deteriorates quickly, but larger LED size is needed for higher luminous efficiency

Engineering Contradiction:
ImproveLED sizeVSAvoidcomponent durability
Core Design Contradiction:
Area of stationary objectVSDuration of action of stationary object

Solution Approach 1:

The interdigitated electrode structure segments the current pathways into multiple alternating P-type and N-type sub-electrode regions. This segmentation distributes heat generation across multiple locations rather than concentrating it at single electrical contacts, preventing localized thermal damage and extending component durability in larger LED devices.

Inventive Principle:
Principle #1Segmentation

4Use of energy by moving object

If conventional electrode structures are used, then the operation voltage remains high, but thinner transparent conductive oxide layer is needed for better light extraction

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidoperation voltage
Core Design Contradiction:
Use of energy by moving objectVSPower

Solution Approach 1:

The patent changes the geometric parameters of the electrode structures, specifically using thinner transparent conductive oxide layers combined with vertically stacked interdigitated electrode patterns. This parameter change reduces the operation voltage by improving electrical contact efficiency while simultaneously enhancing light extraction by reducing the thickness of the transparent conductive oxide layer that could otherwise absorb or reflect light.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP2164117B1Light-Emitting Device with Improved Electrode Structures
Publication Date: 2018.02.14 TOSHIBA ELECTRONICS DEVICES & STORAGE CORPORARTION
  • EP2164117B1 patent drawingFigure 1
  • EP2164117B1 patent drawingFigure 2
  • EP2164117B1 patent drawingFigure 2A~2B

AI summary

A light-emitting device includes first and second semiconductor layers and a light-emitting layer between the first and second semiconductor layers. The light-emitting device also includes an improved electrode structures.