LED Lead Electrode Nesting Structure for Solder Alignment Stability

The patent applies the nesting principle by creating a nested structure between adjacent lead electrodes, where one electrode has a protruding portion that fits into a recessed portion of the other electrode. This nested configuration allows the lead electrodes to interlock mechanically, providing both detachment resistance and alignment precision during solder mounting, thereby resolving the technical contradiction between these two requirements.

The nested structure of protruding and recessed portions between adjacent lead electrodes provides mechanical interlocking that ensures reliable wire connections while maintaining adequate contact area with the resin. This eliminates the need for uneven shapes that would compromise wire connection reliability, thus resolving the contradiction between contact area and wire connection reliability.

The nested structure can be integrated into the standard plate-shaped lead electrode manufacturing process through additive or subtractive methods, maintaining ease of manufacture while significantly improving alignment precision during solder mounting. The protruding and recessed portions are designed to be compatible with conventional fabrication techniques, thus resolving the contradiction between ease of manufacture and alignment precision.