LED Emitter Optical Gas Sensor Narrow Bandwidth

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Solution Overview

Problem

Conventional optical gas sensors face inefficiencies due to broad light spectra emission by light bulbs, leading to increased energy consumption and reduced battery life in mobile applications, as well as challenges in accurately measuring weakly absorbing gases.

Innovation Solution

An optical gas sensor utilizing LEDs as radiation sources that emit a narrow spectrum of light waves, allowing for separate emission of main and reference signals, with a bandpass filter to minimize irrelevant wavelengths and improve energy conversion efficiency, and a mirror arrangement for extended optical path length to enhance gas detection accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a light bulb is used as the light source, then a broad spectrum of light waves is emitted, but energy consumption increases and heat generation rises

Engineering Contradiction:
Improvelight spectrum coverageVSAvoidpower consumption
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The patent changes the fundamental parameter of light emission from thermal radiation (light bulb) to electroluminescence (LED). This parameter change enables narrow bandwidth emission at specific wavelengths needed for gas detection, dramatically reducing power consumption and heat generation while eliminating the need for broad spectrum emission and subsequent filtering

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention extracts only the necessary wavelength components for gas detection by using LEDs that emit light at specific absorption wavelengths of the target gas. This eliminates the unnecessary broad spectrum components that would require filtering, thereby reducing energy waste and improving measurement efficiency

Inventive Principle:
Principle #2Taking out (Extraction)

2Illumination intensity

If a light bulb is used as the light source, then light waves are emitted, but a large percentage of electrical energy is converted into heat

Engineering Contradiction:
Improvelight emissionVSAvoidenergy conversion efficiency
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The patent fundamentally changes the energy conversion mechanism from thermal radiation (where most electrical energy becomes heat) to electroluminescence (where electrical energy is directly converted to light). This parameter change achieves high energy conversion efficiency with minimal heat loss, directly addressing the energy waste problem of conventional light bulbs

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If bandpass filters are arranged upstream of detectors, then defined wavelengths are detected, but measurement errors occur due to filtered wavelengths

Engineering Contradiction:
Improvewavelength selectionVSAvoidmeasurement accuracy
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

Instead of using bandpass filters to extract necessary wavelengths from a broad spectrum, the invention directly emits only the necessary wavelengths using LEDs tuned to specific absorption lines of the target gas. This eliminates the filtering step that causes measurement errors while maintaining wavelength specificity and measurement precision

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent performs preliminary wavelength selection by choosing LEDs with emission spectra matched to the absorption characteristics of the target gas. This preliminary action ensures that only relevant wavelengths are emitted, eliminating the need for subsequent filtering and preventing measurement errors that would otherwise occur

Inventive Principle:
Principle #10Preliminary action

4Volume of moving object

If the cuvette is made compact, then the device size is reduced, but the optical path length is insufficient for weakly absorbing gases

Engineering Contradiction:
Improvecuvette sizeVSAvoidgas concentration detection
Core Design Contradiction:
Volume of moving objectVSMeasurement precision

Solution Approach 1:

The patent employs periodic modulation of the LED emission and uses synchronous detection techniques. This periodic action enables the system to extract weak absorption signals from noise, achieving high measurement precision for weakly absorbing gases in a compact cuvette without requiring an extended optical path length

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces heat generation and power consumption, extends battery life, and enables precise quantitative measurement of gas concentrations, including weakly absorbing gases, while minimizing measurement errors and maintaining accuracy.

Implementation Method 1

The radiation source comprises at least one emitter of light waves, e.g., an LED and is configured to emit light waves of at least one first wavelength and of a second wavelength different from the first wavelength simultaneously as well as separately from one another

Methodology Applied
Scientific EffectLight-emitting diode (LED): Light Emitting Diode

Implementation Method 2

Light waves emitted by the light source are more or less strongly absorbed by the respective gas depending on the concentration of the ingredients of the gas mixture, as well as on the absorption wavelengths

Methodology Applied
Scientific EffectAbsorption of light waves by gas: Absorption (EM radiation)

Implementation Method 3

A plane mirror on one side and a concave mirror on the other side are arranged at the cuvette in the longitudinal axial direction. Light waves emitted by the light bulb are first repeatedly reflected between the plane mirror and the concave mirror

Methodology Applied
Scientific EffectReflection of light waves: Reflection

Data Source

PatentUS10190974B2Optical gas sensor comprising an LED emitter for the emission of light of a narrow bandwidth
Publication Date: 2019.01.29 DRAGER SAFETY AG & CO KAAA
  • US10190974B2 patent drawing
  • US10190974B2 patent drawing

AI summary

An optical gas sensor (1), for quantitatively measuring a concentration of one or more gases, includes a radiation source (2) for emitting light waves (L), a cuvette (3) for holding a gas (G) to be measured, and a detector (4) for measuring light intensities. The light source (2) includes at least one emitter (5) of light waves (L) and is configured to emit light waves (L) of at least one first wavelength and of a second wavelength different from the first wavelength simultaneously or separately from each other. The emitter (5) is further configured to emit a spectrum the full half-life width of which is a maximum 50% of the effective wavelength, and to emit light waves (L) having a controlled beam path. The detector (4) is configured to quantitatively detect an intensity of emitted light waves (L) of the first wavelength and of the second wavelength.