LED Electrode Layout With Widened Current Blocking Layer for ESD

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Solution Overview

Problem

Conventional light-emitting devices with nitride-based semiconductor epitaxial structures suffer from current crowding and electrostatic discharge (ESD) issues due to non-uniform current distribution and alignment errors in the current blocking layer, leading to poor ESD resistance and high burnout rates.

Innovation Solution

A light-emitting device design featuring a current blocking layer with a widened section beneath the first electrode extension portion, which gradually increases in width away from the electrode pad, and a transparent conductive layer to facilitate uniform current spreading and reduce charge concentration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional current blocking layer with fixed width is used, then the structure is simple and easy to manufacture, but current crowding occurs at the electrode end and ESD resistance is poor

Engineering Contradiction:
ImproveESD resistanceVSAvoidcurrent blocking layer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The current blocking layer is designed with different widths at different locations: a first width under the electrode pad and a second (widened) width under the electrode extension portion. This local variation in geometry optimizes current distribution specifically at the vulnerable electrode end region, improving ESD resistance without unnecessarily complicating the entire structure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The current blocking layer transitions from a one-dimensional uniform width structure to a two-dimensional varied width structure. The widened section under the electrode extension portion creates an additional spatial dimension for current path management, allowing better current distribution and reduced crowding at the electrode end.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If the first electrode extension portion is formed as a polyline or curve, then the electrode design is more flexible, but alignment offset with the current blocking layer becomes more serious

Engineering Contradiction:
Improveelectrode shape flexibilityVSAvoidalignment offset
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The current blocking layer provides a widened section specifically under the electrode extension portion, creating a larger tolerance zone that accommodates alignment variations. This local geometric modification compensates for the increased alignment sensitivity introduced by polyline or curve electrode designs.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The widened current blocking layer is designed in advance to provide an alignment buffer zone. This pre-designed geometric feature compensates for potential photolithography alignment errors before they affect device performance, cushioning the impact of manufacturing variations.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Ease of operation

If the current blocking layer has a larger area than the first electrode, then current spreading is facilitated, but the alignment offset between electrode and current blocking layer causes current crowding

Engineering Contradiction:
Improvecurrent spreadingVSAvoidcurrent crowding resistance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The current blocking layer is designed with a widened section specifically positioned under the electrode extension portion where current crowding is most likely to occur. This localized geometric feature optimizes current spreading precisely where needed, rather than uniformly across the entire structure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The current blocking layer is positioned and dimensioned in advance to pre-establish optimal current distribution paths. The widened section is strategically placed to intercept and redistribute current before it can concentrate at the electrode end, performing the current spreading action proactively.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11908973B2Light-emitting device
Publication Date: 2024.02.20 XIAMEN SANAN OPTOELECTRONICS CO LTD
  • US11908973B2 patent drawing
  • US11908973B2 patent drawing
  • US11908973B2 patent drawing

AI summary

A light-emitting devise includes first and second type semiconductor layers, an active layer interposed therebetween, a current blocking layer disposed on the first type semiconductor layer and including a first strip portion, and a first electrode disposed on the current blocking layer and including a first electrode pad, a first electrode end portion distal from the first electrode pad, and a first electrode extension portion extending between the first electrode pad and the first electrode end portion. The first strip portion of the current blocking layer is located beneath the first electrode extension portion, and has a widened section having a width that gradually increases in a direction away from the first electrode pad.