LED Exposure Linking Mechanism for Compact Image Forming Apparatus

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Solution Overview

Problem

Image forming apparatuses with LED exposure systems require significant space for retracting the exposure member, leading to increased size due to the need for a large guide apparatus to accommodate the moving exposure means.

Innovation Solution

An image forming apparatus with a moving mechanism that includes a fixed shaft, a rotatable first arm, a movable shaft, and a swingable second arm to move the exposure member from an exposure posture to a retracted posture, allowing for storage within a supporting member, reducing the required space for retraction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the image exposing means moves linearly in the guide device, then the exposure member can be retracted from the mount/removal path, but the guide apparatus requires a large space leading to increased device size

Engineering Contradiction:
Improveretraction of exposure memberVSAvoidspace for guide apparatus
Core Design Contradiction:
Ease of operationVSVolume of stationary object

Solution Approach 1:

The patent changes the movement direction of the exposure member from linear (vertical) to arc-shaped trajectory. By introducing angular movement around a rotation axis, the exposure member can be retracted into a horizontal position that does not interfere with the vertical mount/removal path, thereby reducing the space required for the guide apparatus while maintaining operational functionality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If the exposure member is retracted from the mount/removal path, then the photoconductor unit can be mounted and removed, but a large space is required for storing the exposure member

Engineering Contradiction:
Improvemounting and removal of photoconductor unitVSAvoidstorage space for exposure member
Core Design Contradiction:
Adaptability or versatilityVSVolume of stationary object

Solution Approach 1:

The patent utilizes angular movement to reposition the exposure member horizontally during retraction, allowing it to be stored in a position that does not interfere with the vertical mount/removal path. This dimensional change enables compact storage space while maintaining full adaptability for photoconductor unit operations.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The exposure member is designed with dynamic movement capability, transitioning between exposure position and retracted position through rotation. This dynamic mechanism allows the exposure member to be stored in a compact arc-shaped path rather than requiring a large static storage space, while still providing full functionality during operation.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9535394B2Image forming apparatus including LED exposure system with linking mechanism for moving exposure member
Publication Date: 2017.01.03 BROTHER KOGYO KK
  • US9535394B2 patent drawing
  • US9535394B2 patent drawing
  • US9535394B2 patent drawing

AI summary

An image forming apparatus includes: a main body having an opening; a photoconductor unit including a photoconductor and removably mountable to the main body through the opening by moving the photoconductor unit in a first direction; an exposure member; and a moving mechanism configured to move the exposure member closer to and further from the photoconductor. The moving mechanism includes: a fixed shaft having an axial line thereof fixed relative to the main body; a first arm including one end portion thereof which is supported rotatably around the axial line of the fixed shaft; a movable shaft having an axial line thereof which is movable relative to the main body; and a second arm including: one end portion supporting the exposure member; and another end portion connected to the first arm via the movable shaft, and the second arm being swingable around the axial line of the movable shaft.