LED Filament Reflector Layout for Color Mixing and Low Spottiness

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Solution Overview

Problem

Existing LED filament lamps struggle to improve the color temperature of light emission while maintaining an aesthetically appealing and decorative appearance, and they often have issues with light mixing and spottiness.

Innovation Solution

A LED filament design featuring an elongated reflector with partial enclosure of a light-transmissive encapsulant, allowing controlled light emission through openings, which combines different color temperature LEDs and uses a luminescent material for light conversion and scattering, along with a carrier for enhanced light transmission and reflection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the encapsulant is fully enclosed by the reflector, then the light color temperature control is improved, but the aesthetic appearance and light emission quality deteriorate

Engineering Contradiction:
Improvecolor temperatureVSAvoidaesthetic appearance
Core Design Contradiction:
TemperatureVSShape

Solution Approach 1:

The reflector is segmented into multiple sections along the LED filament, with some sections having openings and others being enclosed. This segmentation allows different portions of the LED light to be treated differently - some for color temperature control via reflection, others for direct emission to maintain aesthetic appearance and prevent spottiness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different sections of the reflector have different properties - some sections are enclosed to control color temperature, while other sections have openings to allow direct light emission. This local differentiation resolves the contradiction by applying the appropriate structure in the appropriate location along the filament.

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If the reflector fully encloses the encapsulant, then the light mixing is improved, but the spottiness and aesthetic appearance worsen

Engineering Contradiction:
Improvelight mixingVSAvoidspottiness
Core Design Contradiction:
Illumination intensityVSObject-generated harmful factors

Solution Approach 1:

The reflector is divided into multiple sections with varying degrees of enclosure. This segmentation enables light mixing in enclosed sections while allowing direct emission through openings in other sections, thereby preventing spottiness while maintaining aesthetic appearance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of fully enclosing the encapsulant, the reflector provides partial enclosure through multiple sections. This partial action is sufficient to achieve light mixing while avoiding the harmful effect of complete enclosure, which would cause spottiness and aesthetic degradation.

Inventive Principle:
Principle #16Partial or excessive action

3Temperature

If more components are added to control light emission, then the light color temperature control is improved, but the device complexity and manufacturing cost increase

Engineering Contradiction:
Improvelight color temperatureVSAvoidnumber of components
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The reflector serves multiple functions: it controls color temperature, manages light mixing, and maintains aesthetic appearance through its segmented structure with openings. This multi-functionality eliminates the need for separate components for each function, reducing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The reflector and encapsulant structures are merged into an integrated design where the reflector's segmented configuration directly controls light emission characteristics. This merging reduces the number of separate components needed while achieving effective color temperature control.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design achieves improved light mixing, reduced spottiness, and an aesthetically appealing appearance by controlling color temperature and light emission direction, while being cost-effective and easier to recycle due to fewer components.

Implementation Method 1

an elongated reflector having a first reflectivity, R1, arranged to reflect the LED light

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

uses a luminescent material for light conversion

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 3

uses a luminescent material for light conversion and scattering

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentUS12085238B2LED filament
Publication Date: 2024.09.10 SIGNIFY HOLDING BV
  • US12085238B2 patent drawing
  • US12085238B2 patent drawing
  • US12085238B2 patent drawing

AI summary

A light emitting diode, LED, filament (100) arranged to emit LED filament light is provided. The LED filament comprises a LED filament (110), elongating along an axis, A, comprising array(s) (120) of a plurality of LEDs (130) arranged to emit LED light (140), and an encapsulant (150) enclosing the array(s) of the LEDs, wherein the encapsulant comprises a light-transmissive material. The LED filament further comprises an elongated reflector (160) having a first reflectivity, R1, arranged to reflect the LED light, wherein the reflector, by partially enclosing a cross-section, CB, perpendicular to the axis, A, of the LED filament in a radial direction, R, partially encloses the encapsulant along the LED filament, whereby the reflector defines at least one opening (180) along the LED filament, wherein the encapsulant is not covered by the reflector along the at least one opening.