LED Filter Stack for Narrower FWHM and Better Color Purity

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Solution Overview

Problem

Existing light-emitting diode (LED) devices in display devices face challenges in maintaining photoelectric characteristics and improving display quality due to issues with light distribution and color purity.

Innovation Solution

A light-emitting device incorporating a semiconductor stack and a filter with alternately stacked layers of different refractive indices, which selectively transmits light to produce a second light with a narrower full width at half maximum (FWHM) and improved color purity, enhancing the beam angle and intensity distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a conventional LED structure is used, then the device is simple and easy to manufacture, but the color purity and FWHM of emitted light are insufficient

Engineering Contradiction:
Improvecolor purityVSAvoiddevice structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent embeds a filter structure directly within the LED device, nesting the wavelength selection function inside the light-emitting component. The filter is integrated into the LED stack, allowing wavelength purification without external optical components, thus improving color purity while maintaining compactness

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent employs a composite structure combining semiconductor light-emitting materials with filter materials having specific optical properties. The filter layer is composed of materials selected to absorb or block unwanted wavelengths while transmitting the desired emission wavelength, creating a composite system that achieves narrow FWHM

Inventive Principle:
Principle #40Composite materials

2Illumination intensity

If light is emitted in all directions, then the light distribution is uniform, but the intensity in specific directions is reduced

Engineering Contradiction:
Improveintensity in specific directionVSAvoidlight distribution uniformity
Core Design Contradiction:
Illumination intensityVSEase of operation

Solution Approach 1:

The patent applies directional control by making the filter structure selectively transmit light in specific angular ranges. The filter is designed with optical properties that allow high transmission in target directions (e.g., normal direction) while suppressing light in other directions, creating localized intensity enhancement without requiring complex external optics

Inventive Principle:
Principle #3Local quality

3Manufacturing precision

If the FWHM of emitted light is wide, then the light intensity is high, but the color purity is reduced

Engineering Contradiction:
Improvecolor purityVSAvoidlight intensity
Core Design Contradiction:
Manufacturing precisionVSIllumination intensity

Solution Approach 1:

The patent extracts or removes unwanted wavelength components from the broad-spectrum LED emission through the integrated filter. The filter selectively blocks wavelengths outside the desired narrow band, extracting only the pure color component while discarding the rest, thus achieving narrow FWHM with maintained intensity in the transmitted band

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves improved color purity and display quality by narrowing the FWHM of emitted light, increasing the intensity in specific directions, and reducing light loss, thereby enhancing the overall performance of LED-based display devices.

Implementation Method 1

the filter includes a plurality of pairs of layers with different refractive indexes alternately stacked

Methodology Applied
Scientific EffectInterference: Interference

Implementation Method 2

the filter includes a plurality of pairs of layers with different refractive indexes alternately stacked

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS12166151B2Light-emitting device and display device having the same
Publication Date: 2024.12.10 ENNOSTAR CORP
  • US12166151B2 patent drawing
  • US12166151B2 patent drawing
  • US12166151B2 patent drawing

AI summary

A light-emitting device, including: a semiconductor stack generating a first light; and a filter formed on the semiconductor stack, including a first surface facing the semiconductor stack and a second surface opposite to the first surface; and a transparent conductive layer formed on the semiconductor stack; wherein: the filter includes a plurality of first dielectric layers with a first refractive index and a plurality of second dielectric layers with a second refractive index alternately stacked, a portion of the first light is transmitted by the filter and extracted from the second surface, the light-emitting device has a beam angle in a range of 50 degrees to 110 degrees, and the filter comprises a light transmittance of more than 90% with respect to light incident at an incident angle in a range less than 10 degrees.