LED Fixture Conversion Circuit for Constant Current Network Voltage Adaptation

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Solution Overview

Problem

Conventional street lighting systems face challenges in maintaining constant current over long distances without excessive line loss, and existing solutions like series connections and isolation elements are inadequate for handling voltage variations and lamp failures.

Innovation Solution

The integration of an LED fixture with a conversion circuit, including an autotransformer, that operates within a constant current network, allowing for voltage conversion and maintaining a stable current supply to LED drivers, enabling efficient operation between 120V and 277V, even with varying input voltages from 50V to 110V.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If street lamps are connected in series to reduce line loss, then energy efficiency improves, but the circuit operates with low amperage and voltage variations become problematic

Engineering Contradiction:
Improveline lossVSAvoidvoltage adaptation
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The LED driver circuit is designed to accept a wide input voltage range (50V-110V) and internally regulate it to provide a constant current output suitable for LED operation. This parameter adaptation allows the system to maintain energy efficiency in series connections while accommodating voltage variations without requiring precise voltage matching.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If isolation elements like transformers are added to protect against lamp failures, then reliability improves, but device complexity increases

Engineering Contradiction:
Improvecircuit reliabilityVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the isolation function, voltage regulation, and LED constant current driving into a single integrated LED driver circuit. This merging eliminates the need for separate transformers and isolation elements while maintaining reliability through the driver's inherent wide voltage tolerance and constant current regulation capabilities.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The LED driver circuit performs multiple functions simultaneously: it provides galvanic isolation, adapts to wide voltage ranges, regulates current, and protects against lamp failures. This multi-functionality replaces what would traditionally require multiple separate components, reducing overall system complexity while improving reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If constant current regulators are included to compensate for load changes, then reliability improves, but device complexity increases

Engineering Contradiction:
Improvepower distribution reliabilityVSAvoidregulator complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The constant current regulation function is integrated directly into the LED driver circuit rather than being a separate component. The driver continuously monitors and adjusts its output to maintain constant current to the LED load, while simultaneously handling input voltage variations and providing isolation, thereby achieving reliable power distribution without additional complexity.

Inventive Principle:
Principle #5Merging (Combining)

4Loss of energy

If LED fixtures are retrofitted into conventional street lighting systems, then energy efficiency improves, but compatibility with existing voltage ranges becomes problematic

Engineering Contradiction:
Improveenergy efficiencyVSAvoidvoltage range compatibility
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The LED driver circuit is specifically designed with a wide input voltage acceptance range (50V-110V) to match the operating characteristics of conventional series-connected street lighting systems. This parameter adaptation enables efficient LED operation while maintaining compatibility with existing infrastructure without requiring system-wide voltage modifications.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for the retrofitting of conventional street lighting fixtures with LED technology, providing improved efficiency and reliability by maintaining constant current supply and adapting to voltage variations, thus enhancing operational stability and efficiency.

Implementation Method 1

a conversion circuit coupled between the electrical connector and the LED driver circuit, the conversion circuit configured to output an electrical signal in response to the input signal from the constant current network

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a step-up circuit comprising an autotransformer between the electrical connector and the LED driver circuit

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11399422B2LED fixtures for constant current network
Publication Date: 2022.07.26 LED-IP MANAGEMENT LLC
  • US11399422B2 patent drawing
  • US11399422B2 patent drawing
  • US11399422B2 patent drawing

AI summary

A light emitting diode (LED) fixture includes an electrical connector that is configured to receive an input signal from a constant current network that has a voltage in a range from a first voltage value to a second voltage value; an LED load; an LED driver circuit coupled to the LED load, the LED driver circuit configured to operate between a third voltage value and a fourth voltage value, wherein the third voltage value is greater than the first voltage value; and a conversion circuit coupled between the electrical connector and the LED driver circuit, the conversion circuit configured to output an electrical signal in response to the input signal from the constant current network, the electrical signal having a voltage that is between the third voltage value and the fourth voltage value.