360-Degree LED Flame Lamp Assembly Using PWM Control

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Solution Overview

Problem

Traditional flame lamp assemblies are noisy, power-intensive, and limited to indoor use due to their reliance on fans and complex, costly circuitry for simulating a flame effect, while existing LED solutions either lack a realistic flame simulation or are cumbersome.

Innovation Solution

A 360-degree LED flame lamp assembly with a cylindrical or polyhedral LED circuit board, PWM driving circuit, and infrared/DMX input modules to control LED bulbs for a realistic flame effect, eliminating the need for fans and reducing power consumption, allowing both indoor and outdoor use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a fan is used to blow the red silk ribbon in traditional flame lamp assemblies, then the flame simulation effect is achieved, but noise is generated and power consumption increases

Engineering Contradiction:
Improveflame simulation effectVSAvoidnoise
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent replaces the mechanical fan system with an LED-based optical system. Instead of using a fan to physically move a silk ribbon, the invention uses LED bulbs arranged in a specific pattern on a cylindrical circuit board to directly generate the flame-like light effect, eliminating mechanical moving parts and the associated noise and power consumption.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent creates a visual copy of flame behavior through LED lighting patterns. The LED bulbs are controlled to blink and change intensity in sequences that replicate the natural flickering and movement of real flames, achieving the flame simulation effect without physical flame or mechanical movement.

Inventive Principle:
Principle #26Copying

2Reliability

If a fan is used to blow the red silk ribbon in traditional flame lamp assemblies, then the flame simulation effect is achieved, but power consumption increases

Engineering Contradiction:
Improveflame simulation effectVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent replaces the mechanical fan system with an LED-based optical system. Instead of using a fan to physically move a silk ribbon, the invention uses LED bulbs arranged in a specific pattern on a cylindrical circuit board to directly generate the flame-like light effect, eliminating mechanical moving parts and the associated noise and power consumption.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the operational parameters from mechanical movement to electrical control. By controlling the LED bulbs' brightness, timing, and blinking patterns through a control circuit, the system achieves flame simulation with much lower power consumption compared to running a mechanical fan continuously.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If traditional flame lamp assemblies use a fan and red silk ribbon, then flame simulation is achieved, but the lamp is limited to indoor use and is not environmentally friendly

Engineering Contradiction:
Improveflame simulation effectVSAvoidusage environment
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent replaces the mechanical fan system with an LED-based optical system. Instead of using a fan to physically move a silk ribbon, the invention uses LED bulbs arranged in a specific pattern on a cylindrical circuit board to directly generate the flame-like light effect, eliminating mechanical moving parts and the associated noise and power consumption.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the operational parameters from mechanical movement to electrical control. By controlling the LED bulbs' brightness, timing, and blinking patterns through a control circuit, the system achieves flame simulation with much lower power consumption compared to running a mechanical fan continuously.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If multiple shift registers are used to convert time series data to parallel signals in LED flame simulation, then flame effect is achieved, but the process becomes complex and costly

Engineering Contradiction:
Improveflame simulation effectVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the data conversion function into a single integrated control circuit board that directly controls the LED circuit board. Instead of using multiple separate shift registers for data conversion, the invention integrates the control logic and driving circuitry into one unified system, significantly simplifying the overall circuit architecture.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The control circuit board serves multiple functions: it generates the flame simulation patterns, controls the LED timing and brightness, and directly drives the LED circuit board. This multi-functional design eliminates the need for separate dedicated components for each function, reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a noise-free, energy-efficient, and realistic 360-degree flame simulation suitable for various environments, enhancing the aesthetic and functional aspects of flame lamps.

Implementation Method 1

A plurality of LED bulbs are arranged on the LED circuit board

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Implementation Method 2

a PWM (Pulse Width Modulation) driving circuit which is connected to the LED circuit board, the controller sends timing signals to the PWM driving circuit, the PWM driving circuit outputs PWM signals according to the timing signals received, to control the on/off and blinking of the LED bulbs

Methodology Applied
Scientific EffectPulse Width Modulation:

Data Source

PatentEP3293444B1360-degree LED light-emitting flame lamp assembly
Publication Date: 2019.08.28 MUMEDIA PHOTOELECTRIC
  • EP3293444B1 patent drawingFigure 1
  • EP3293444B1 patent drawingFigure 2
  • EP3293444B1 patent drawingFigure 3~4

AI summary

A 360-degree LED light-emitting flame lamp capable of simulating a flame shaking effect comprises a lampshade (1) and a light source (2) disposed in the lampshade. The light source comprises a lamp housing (201) and a base (202) disposed at one end of the lamp housing. A lamp holder (203) is disposed on the base. A lamp panel support (204) is disposed in the lamp housing. The outer surface of the lamp panel support is covered with a columnar or polyhedral LED circuit board (205). LED lamp beads (206) are distributed on the LED circuit board. A control circuit board (207) and a driving power source (208) are sequentially and electrically connected between the LED circuit board and the lamp holder. The control circuit board outputs PWM signals according to a certain time sequence so as to control the LED lamp beads to be turned on and turned off and to flicker, and the driving power source drives the control circuit board and the LED circuit board to work. The flame lamp achieves a flame jumping effect in various directions by 360 degrees at the outer portion of the lampshade, and the flame effect is formed by means of light emission of the light source, so as to achieve the objectives of being free of noise and reducing power consumption and making the flame lamp suitable for indoor and outdoor use.