LED Flash Lens Unit Preventing Yellow Bands

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Solution Overview

Problem

LED flash lenses using phosphor-coated blue LEDs often result in yellow bands or rings, leading to decreased white light intensity and inaccurate color representation in photography.

Innovation Solution

An LED flash lens unit with a first lens surface having reflective and transmissive portions, a beam scatter device with designated peaks and valleys to scatter yellow light, and a second lens surface for concentration, preventing yellow bands or rings by optimizing light refraction and scattering.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a condensing lens is installed to improve light concentration, then light concentration is improved, but yellow bands or yellow rings occur

Engineering Contradiction:
Improvelight concentrationVSAvoidyellow bands or yellow rings
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The first lens surface is segmented into reflective portions and transmissive portions, where reflective portions reflect LED light at angles greater than a designated angle and transmissive portions transmit LED light at angles not more than the designated angle. This segmentation prevents yellow bands or yellow rings while maintaining light concentration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the first lens surface have different optical properties: reflective portions have high reflectivity for oblique incident light, while transmissive portions have high transmissivity for near-axial light. The beam scatter device is selectively positioned at transmissive portions to scatter yellow light, creating local quality variations that eliminate yellow bands while preserving light concentration.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If a beam scatter device is added to scatter yellow light, then yellow bands or yellow rings are prevented, but device complexity increases

Engineering Contradiction:
Improveyellow bands or yellow ringsVSAvoidlens unit structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The beam scatter device is merged with the transmissive portion of the first lens surface, forming an integrated structure where the beam scatter device and lens surface work together as a unified optical element. This merging reduces the number of separate components and simplifies manufacturing while maintaining the function of scattering yellow light.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The beam scatter device acts as an intermediary element positioned at the transmissive portion of the first lens surface, mediating between the incoming LED light and the second lens surface. It selectively scatters yellow light while allowing other wavelengths to pass through, preventing yellow bands without interfering with the overall light concentration function.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Illumination intensity

If the first lens surface is designed with reflective and transmissive portions, then light concentration is improved without yellow bands, but manufacturing precision requirements increase

Engineering Contradiction:
Improvelight concentrationVSAvoidlens surface design
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The first lens surface is designed with specific geometric parameters including a designated angle that distinguishes between reflective and transmissive portions. By optimizing parameters such as the designated angle, the reflective/transmissive boundary geometry, and the beam scatter device configuration, the patent achieves effective light concentration without yellow bands while maintaining manufacturability within standard precision tolerances.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively concentrates LED light without yellow bands or rings, enhancing light efficiency and maintaining the inherent colors of objects, achieving high-quality photography.

Implementation Method 1

a first lens surface including reflective portions to reflect the LED light if the angle of the LED light passing through the front end of the LED is more than a designated angle, and a transmissive portion to transmit the LED light if the angle of the LED light is not more than the designated angle

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

a second lens surface to concentrate the LED light reflected or transmitted by the first lens surface

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

a beam scatter device located at the transmissive portion of the first lens surface and provided with at least one form having a designated peak and a designated valley to scatter yellow light from among the LED light

Methodology Applied
Scientific EffectScattering: Scattering

Data Source

PatentUS8506123B2LED flash lens unit and manufacturing method thereof
Publication Date: 2013.08.13 SAMSUNG ELECTRONICS CO LTD
  • US8506123B2 patent drawing
  • US8506123B2 patent drawing
  • US8506123B2 patent drawing

AI summary

Disclosed herein is an LED flash lens unit which prevents occurrence of yellow bands or yellow rings if LED light is concentrated through an LED flash lens improving manufacturing ability and mass production to have high performance and high efficiency.