LED Head Voltage Stability via Segmented Terminals

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Solution Overview

Problem

The existing image forming devices face instability in voltage output to LED heads when dividing voltage for driving both the LED heads and sub-ASICs, leading to potential instability in light emission.

Innovation Solution

The image forming device incorporates a voltage output circuit that divides the voltage into two distinct terminals, with a separate voltage output circuit for the LED controller board, ensuring stable voltage supply to the LED heads and the LED controller, using a first and second voltage terminal configuration to maintain consistent light emission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If voltage is divided into two systems on the LED control board to drive both LED heads and sub-ASIC, then the device complexity is reduced, but the voltage output stability deteriorates

Engineering Contradiction:
Improvecircuit configurationVSAvoidvoltage output stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent divides the voltage output function into two separate terminals on the main board: a first voltage terminal connected to the LED control board for driving LED heads, and a second voltage terminal connected to the LED controller for driving the controller. This segmentation ensures that voltage for LED heads and control voltage are supplied independently, preventing mutual interference and maintaining voltage stability for both functions simultaneously.

Inventive Principle:
Principle #1Segmentation

2Illumination intensity

If large current is applied to the LED head to increase light emission, then the illumination intensity is improved, but the voltage stability deteriorates due to voltage division

Engineering Contradiction:
Improvelight emission amountVSAvoidvoltage stability
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent implements separate voltage terminals and wiring paths: the first voltage terminal supplies voltage to the LED control board which then drives the LED heads with required high current, while the second voltage terminal independently supplies stable voltage to the LED controller. This segmentation allows the LED heads to receive sufficient current for high illumination without the voltage being divided or stabilized by the controller's power consumption, thus maintaining voltage stability even under high current conditions.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11930576B2Image forming device
Publication Date: 2024.03.12 BROTHER KOGYO KK
  • US11930576B2 patent drawing
  • US11930576B2 patent drawing
  • US11930576B2 patent drawing

AI summary

An image forming device includes an LED head, a main controller board and an LED controller board. The main controller board comprises a main controller, a voltage output circuit, a first voltage terminal, a second voltage terminal. The voltage output circuit outputs a first voltage via the first voltage terminal and the second voltage via the second voltage terminal. The LED controller board includes a third voltage terminal, a fourth voltage terminal and an LED controller. The third voltage terminal is connected to the first voltage terminal, and the fourth voltage terminal is connected to the second voltage terminal. The LED controller board outputs a voltage according to the first voltage to the LED head. The LED controller is connected to the fourth voltage terminal. A voltage according to the second voltage is input to the LED controller.