LED Headlight Control Apparatus for Thermal and Aging Compensation

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Solution Overview

Problem

Motor vehicle headlight elements face challenges in maintaining long-term performance and efficiency due to factors like temperature fluctuations, aging of light-emitting diodes, and varying ambient brightness, which affect light output and reliability.

Innovation Solution

The motor vehicle headlight element incorporates a control apparatus with a light-emitting diode, a temperature sensor, and a photodetector on a common mount, allowing for real-time adjustment of current flow based on measurement variables such as temperature and ambient brightness, ensuring optimal light emission and detecting faults or degradation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If light-emitting diodes are used in motor vehicle headlight elements, then energy efficiency and longevity are improved, but sensitivity to temperature fluctuations and aging effects worsens

Engineering Contradiction:
Improveenergy efficiencyVSAvoidsensitivity to temperature and aging
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent implements a control apparatus with temperature sensors and photodetectors that continuously monitor operating conditions and provide feedback signals to adjust the current supplied to the light-emitting diodes. This feedback mechanism compensates for temperature fluctuations and aging effects, maintaining reliable operation while preserving energy efficiency benefits

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control apparatus dynamically adjusts electrical parameters (current intensity) based on measured temperature and light output conditions. By changing operating parameters in response to environmental conditions and component aging, the system maintains optimal performance and reliability

Inventive Principle:
Principle #35Parameter changes

2Reliability

If control apparatus with multiple sensors is added to monitor and adjust light-emitting diode operation, then reliability and consistent light output are improved, but device complexity increases

Engineering Contradiction:
Improveconsistent light outputVSAvoidcontrol apparatus structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the control apparatus, temperature sensors, photodetectors, and current regulation circuitry into an integrated system mounted on the same substrate as the light-emitting diodes. This merging of multiple functional elements into a unified structure reduces overall system complexity while maintaining reliable, consistent light output through coordinated operation of all components

Inventive Principle:
Principle #5Merging (Combining)

3Duration of action of stationary object

If real-time current adjustment is implemented based on temperature and brightness measurements, then longevity and performance consistency are improved, but manufacturing complexity increases

Engineering Contradiction:
Improveheadlight element lifeVSAvoidassembly complexity
Core Design Contradiction:
Duration of action of stationary objectVSEase of manufacture

Solution Approach 1:

The control apparatus and sensor systems are pre-integrated into the headlight element assembly during manufacturing, with all electrical connections and mounting positions predetermined. This preliminary integration of adjustment mechanisms simplifies the final assembly process and facilitates easier manufacturing while enabling real-time current adjustment to extend component life

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution extends the life of the headlight element by maintaining consistent light output, reducing the risk of failure due to overheating or aging, and dynamically adjusting brightness to ambient conditions, thereby enhancing reliability and longevity.

Implementation Method 1

the motor vehicle headlight element contains at least one light-emitting diode

Methodology Applied
Scientific EffectLight-emitting diode effect: Light Emitting Diode

Implementation Method 2

The measurement variable is detected by a detector and is converted to an electrical signal

Methodology Applied
Scientific EffectTemperature detection: Thermocouple

Implementation Method 3

The control apparatus is suitable for processing a signal which is dependent on a measurement variable... The measurement variable is detected by a detector

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Implementation Method 4

the mount is also preferably used as a heat conduction element and is suitable for emitting the heat that is produced by the light-emitting diode during operation

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS8159144B2Motor vehicle headlight element
Publication Date: 2012.04.17 OSRAM OPTO SEMICON GMBH & CO OHG
  • US8159144B2 patent drawing
  • US8159144B2 patent drawing
  • US8159144B2 patent drawing

AI summary

A motor vehicle headlight element is specified which has at least one light-emitting diode and at least one control apparatus. The control apparatus is suitable for processing a signal which is dependent on a measurement variable and for applying a current corresponding to the signal, to the light-emitting diode. The control apparatus and the light-emitting diode are arranged on a common mount.