LED Image Projection Assembly Using Rotatable Refractive Lens

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Solution Overview

Problem

Current LED light technologies for outdoor and garden lighting lack the ability to project moving images or patterns efficiently, as they often rely on high heat sources, complex optics, and require multiple components, making them costly and difficult to manufacture and assemble.

Innovation Solution

A simplified project assembly using a combination of LEDs, image-forming units, and refractive lenses that can be easily installed into various outdoor lighting housings, featuring a rotatable disc with multiple optics-lens and image-forming units, allowing for adjustable focus, angle, and moving effects without the need for complex mechanical designs or high heat sources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If high heat sources are used for outdoor lighting, then illumination intensity is improved, but heat generation and signal interference worsen

Engineering Contradiction:
Improveillumination intensityVSAvoidheat generation and signal interference
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The patent transitions from high heat generating light sources to LED technology, fundamentally changing the operational parameters of the lighting system. LEDs provide sufficient illumination intensity while operating at much lower temperatures, thereby eliminating heat-related problems and signal interference issues that plague traditional high-intensity lighting systems.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces complex mechanical projection systems with a simplified optical approach using refractive lenses. Instead of using mechanical moving parts to create images, the system uses purely optical elements (refractive lenses) to project patterns, eliminating the need for complex mechanics while maintaining image projection capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Manufacturing precision

If complex optics and multiple components are used for image projection, then image quality is improved, but device complexity and manufacturing difficulty worsen

Engineering Contradiction:
Improveimage qualityVSAvoiddevice complexity and manufacturing difficulty
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates unnecessary complex components from traditional projection systems. By using a simple refractive lens directly coupled with the LED light source, the design removes the need for complex optical assemblies, mirrors, and multiple moving parts, thereby simplifying the device while maintaining image projection quality.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the light source and optical elements into a single integrated assembly. The LED and refractive lens are positioned in direct proximity, forming a unified projection unit that simplifies manufacturing and assembly. This integration eliminates the need for separate complex optical trains and reduces the number of alignment requirements.

Inventive Principle:
Principle #5Merging (Combining)

3Area of stationary object

If traditional outdoor lighting designs are used, then illumination coverage is improved, but adaptability to different housing types worsens

Engineering Contradiction:
Improveillumination coverageVSAvoidadaptability to different housing types
Core Design Contradiction:
Area of stationary objectVSAdaptability or versatility

Solution Approach 1:

The patent creates a universal lighting module that can be adapted to various housing types and mounting configurations. The simplified projection assembly with LED and refractive lens can be integrated into different outdoor lighting fixtures, landscape lights, and architectural lighting applications, providing both wide illumination coverage and high adaptability to diverse housing designs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables the creation of cost-effective, easy-to-manufacture LED outdoor lights that can project clear, moving images or patterns over a wide area, overcoming heat and signal interference issues, and providing efficient illumination and visual effects.

Implementation Method 1

A simplified project assembly using a combination of LEDs, image-forming units, and refractive lenses

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS11079080B2LED light has image and/or patterns projection
Publication Date: 2021.08.03 CHIEN AARON
  • US11079080B2 patent drawing
  • US11079080B2 patent drawing
  • US11079080B2 patent drawing

AI summary

The AC power source LED light device has moving image has the moving projected image or-and lighted patterns by (1) circuitry control LEDs on-off time for desired time or period, or (2) magnetic field force to making moving, or (3) motor or movement to make move or changing of (A) the image-carrier which has preferred film/piece has opening/printed piece/textures lens/treated lens/prism-lens/variable thickness lens/marked lens/sild/film/window/craving treated lens/laser craving/or marked piece of different material/or printed piece with arts, or (B) at least one of plurality of project refractive-lens in disc or holder, or (C) LED(s); to move or change position, or location. All big images or lighted patterns or lighted arts created from LED(s) emit light beam through image-carrier as 1st optics-lens then through the 2nd optics-lens as (i) project-cover or (ii) refractive-lens; those at least has refractive or-and protective function to make the tiny lighted image or patterns created by image-carrier or texture-lens to passing though refraction properties project-cover or refractive-lens or protective-lens to get the bigger size or colorful or steady or moving bigger size image or-and patterns with predetermined view angle and size to shown on (a) building, house, fence, wall for outdoor, or (b) ceiling, walls, floor for indoors application. The said moving image effect created by having at least one of the said 3 basic-parts project-assembly fit into or built-into or install to all kind of different light's housing construction of LED projection light for outdoor or-and indoor application(s) said LED light image or lighted patterns has moving, shaking, spin, rotating, vibration to get the desired moving or-and changing effect(s) and other unique features.