Optical Infusion Line Identification via LED Light Patterns

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Solution Overview

Problem

Current methods for identifying and managing IV administration lines in healthcare settings are labor-intensive and prone to errors, leading to potential misconnections and incorrect infusion rates, especially with multiple lines involved, which can result in accidental line swaps and incorrect medication administration.

Innovation Solution

An infusion set with a light array coupled to the tubing, a pump interface, and a controller that displays a light pattern representative of pumping parameters along the tubing, helping to accurately identify and manage IV lines, reduce labor, and prevent errors by visually communicating infusion line conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If tape or tags are attached to IV lines with written information, then identification of the line and its associated fluid source is enabled, but the tape can fall off, be difficult or unintelligible to read, or have information recorded incorrectly

Engineering Contradiction:
ImproveIV line identification informationVSAvoidIV line identification reliability
Core Design Contradiction:
Loss of informationVSReliability

Solution Approach 1:

The patent replaces the mechanical tape/tag system with an optical system. Light sources are coupled to the IV line to emit light signals that identify the line and its associated fluid source. This optical system eliminates the problems of tape falling off, illegibility, and recording errors by using light-based identification that remains stable and readable throughout the infusion process.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses different colored light sources to provide additional identification information. The light sources can be colored to distinguish between different IV lines, fluid sources, or infusion conditions, enabling quick visual identification and reducing errors in a multi-line setting.

Inventive Principle:
Principle #32Color changes

2Adaptability or versatility

If multiple IV administration lines are used, then comprehensive patient treatment is enabled, but the risk of misconnections or incorrect infusion rates increases

Engineering Contradiction:
Improvepatient treatment capabilityVSAvoidinfusion line connection accuracy
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent divides the identification system into segments corresponding to each IV line. Each IV line has its own light source or light sources that can be independently controlled and identified. This segmentation allows clinicians to easily distinguish between multiple lines and their associated fluid sources, reducing misconnection risks while maintaining the ability to provide comprehensive multi-line treatment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system provides visual feedback through light signals that indicate the status and identity of each IV line. This feedback mechanism helps clinicians verify correct connections and infusion parameters, reducing errors when managing multiple infusion lines simultaneously.

Inventive Principle:
Principle #23Feedback

3Reliability

If line tracing is conducted manually by clinicians, then verification of correct fluid connection is achieved, but substantial time and labor are required

Engineering Contradiction:
Improvefluid connection verificationVSAvoidline tracing time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The light sources are pre-coupled to the IV lines and fluid sources before the infusion begins. This preliminary setup creates automatic visual identification markers that remain in place throughout the infusion process, eliminating the need for manual line tracing and verification by clinicians during routine checks.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system makes the IV lines self-identifying through the coupled light sources. The lines effectively identify themselves and their associated fluid sources through the emitted light signals, removing the burden of manual identification and verification from clinicians and reducing the time required for line tracing.

Inventive Principle:
Principle #25Self-service

4Ease of manufacture

If tape or tags are used for IV line identification, then basic labeling is achieved, but the information may be incorrect or difficult to read

Engineering Contradiction:
Improvelabeling simplicityVSAvoididentification accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent replaces the manual tape/tag labeling system with an automated optical identification system. The light sources are electronically controlled and can display accurate, pre-programmed identification information without manual writing or labeling errors. This substitution maintains the simplicity of implementation while dramatically improving identification accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the accuracy of IV line identification and management, reducing the risk of misconnections and errors, improving efficiency, and ensuring that the correct medication is administered at the correct rate, thereby enhancing patient safety.

Implementation Method 1

a light array coupled to the fluid-carrying tubing at a plurality of fastening points along a length of the fluid-carrying tubing

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Data Source

PatentEP4304679B1Visual communication of infusion line conditions
Publication Date: 2024.08.07 CAREFUSION 303 INC
  • EP4304679B1 patent drawingFigure 1
  • EP4304679B1 patent drawingFigure 2
  • EP4304679B1 patent drawingFigure 3

AI summary

A system and method for optically communicating infusion line conditions is disclosed. An infusion line light array includes a plurality of LEDs in a light string configuration. The light array is configured to couple to a fluid-carrying tubing at a plurality of fastening points along a length of the fluid-carrying tubing. A control unit operably coupled to the light array, receives a pumping parameter from a pump interface, the pumping parameter being generated by an infusion pump providing a fluid to a patient through the fluid-carrying tubing, and causes, responsive to receiving the pumping parameter, the light array to display, along the length of the fluid-carrying tubing, a light pattern representative of the pumping parameter.