LED Tube Lamp Power Module With Ballast Detection And Protection

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Solution Overview

Problem

Existing LED tube lamps face issues with compatibility with traditional ballasts, leading to overvoltage, overcurrent, and electrical shock risks due to their rigid circuit boards and lack of advanced current regulation, as well as difficulties in complying with electromagnetic interference and safety standards.

Innovation Solution

The design incorporates a flexible LED tube lamp with a bendable circuit sheet, a rectifying circuit, a filtering circuit, and a protection circuit that includes a voltage divider and control circuit to regulate current flow and prevent overcurrent conditions, along with a detection circuit to ensure compatibility with various ballasts and enhance safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If LED tube lamps use traditional rigid circuit boards, then manufacturing is simpler, but compatibility with ballasts deteriorates and safety risks increase

Engineering Contradiction:
Improvecircuit board manufacturingVSAvoidballast compatibility
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent employs a dynamic detection circuit that actively monitors electrical parameters and adapts its operation based on detected conditions. The circuit dynamically switches between different operational modes (normal operation, overvoltage protection, overcurrent protection) based on real-time detection, enabling compatibility with various ballast types while maintaining safety.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes electrical parameters through its detection and protection circuits. It detects voltage and current parameters, and when abnormal conditions are detected, it modifies the electrical parameters by disconnecting or limiting current flow, thereby achieving both compatibility with different ballasts and protection against unsafe conditions.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If LED tube lamps lack advanced current regulation, then device complexity is reduced, but overvoltage and overcurrent protection deteriorates

Engineering Contradiction:
Improvecircuit configurationVSAvoidelectrical safety
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The detection circuit performs preliminary detection of electrical conditions before dangerous overvoltage or overcurrent situations can damage the LED tube lamp. By detecting abnormal conditions in advance and activating protection mechanisms proactively, the system ensures reliability without requiring complex real-time intervention circuits.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention implements a feedback mechanism where the detection circuit continuously monitors electrical parameters and provides feedback to the protection circuit. When abnormal conditions are detected, the feedback triggers the protection circuit to activate, creating a closed-loop system that ensures electrical safety through intelligent monitoring and response.

Inventive Principle:
Principle #23Feedback

3Ease of manufacture

If LED tube lamps use simple power supply modules, then manufacturing cost is reduced, but compliance with safety standards deteriorates

Engineering Contradiction:
Improvepower supply module assemblyVSAvoidsafety standard compliance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The power supply module integrates multiple functions into a single compact unit: rectification, filtering, voltage detection, current detection, and protection activation. This multi-functional design achieves safety standard compliance through comprehensive protection capabilities while maintaining ease of manufacture by using an integrated module rather than separate discrete components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides enhanced electrical safety, improved compatibility with different ballasts, and compliance with safety standards by regulating current flow and preventing overvoltage and overcurrent conditions, thus ensuring stable and safe operation of the LED tube lamp.

Implementation Method 1

a rectifying circuit, a filtering circuit and a protection circuit

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 2

a rectifying circuit, a filtering circuit and a protection circuit

Methodology Applied
Scientific EffectElectromagnetic filtering: Filter (electronic)

Data Source

PatentUS11519565B2LED lamp and its power source module
Publication Date: 2022.12.06 JIAXING SUPER LIGHTING ELECTRIC APPLIANCE CO LTD
  • US11519565B2 patent drawing
  • US11519565B2 patent drawing
  • US11519565B2 patent drawing

AI summary

An LED tube lamp with overvoltage protection capability is provided. The LED tube lamp includes a lamp tube, two external connection terminals, a rectifying circuit, a filtering circuit, an LED module, and a protection circuit. The protection circuit is coupled between two input terminals of the LED module and configured to perform overvoltage protection when determining that a voltage level between the two input terminals of the LED module reaches or is higher than a predefined voltage value, wherein the protection circuit includes a diode and the predefined voltage value is in a range of about 40V to about 600V.