LED Lamp Circuit for Ballast and Mains Compatibility

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Solution Overview

Problem

Conventional LED drivers fail to operate efficiently with ballasts, leading to unstable lighting and potential safety issues, as they are not compatible with a wide range of input voltages and frequencies, and require frequent maintenance due to the need for specific ballasts and power factor correction devices.

Innovation Solution

A novel LED lamp design that includes at least six diodes and two frequency-sensitive devices to manage current flows, a switch control module, and a return current control switch, enabling dual-mode operation with either line voltages from AC mains or a ballast, using a Buck converter and power factor correction circuit to provide stable power to LED arrays.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional LED drivers are used with ballasts, then the LED lamp can operate with existing ballast infrastructure, but the lighting output becomes unstable and safety issues arise due to incompatibility with wide range of input voltages and frequencies

Engineering Contradiction:
Improvecompatibility with ballastsVSAvoidlighting output stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The LED driver circuit is designed to accept multiple types of power inputs including ballast outputs and AC mains voltages across different frequencies and voltage levels. The circuit incorporates wide-range rectification and regulation stages that can handle varying input conditions, enabling a single LED lamp design to replace both fluorescent lamps with ballasts and incandescent bulbs on AC mains, thus achieving universal compatibility while maintaining stable lighting output.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of manufacture

If ballast-compatible LED lamps are used, then initial replacement cost is low and installation is straightforward, but total cost of ownership increases due to frequent ballast replacements and constant power consumption by ballasts

Engineering Contradiction:
Improveinitial installation simplicityVSAvoidmaintenance time and cost
Core Design Contradiction:
Ease of manufactureVSLoss of time

Solution Approach 1:

The invention extracts the ballast function from the lighting system by designing LED drivers that can directly accept AC mains power without requiring a ballast. The LED driver incorporates integrated power factor correction and wide-range voltage regulation that previously required separate ballast components. This extraction eliminates the need for ballast maintenance and replacement while maintaining the ability to operate on AC mains, thereby reducing total cost of ownership and maintenance time.

Inventive Principle:
Principle #2Taking out (Extraction)

3Adaptability or versatility

If LED drivers are designed for wide voltage and frequency range operation, then adaptability to different power sources improves, but device complexity increases due to need for multiple power factor correction devices and control circuits

Engineering Contradiction:
Improveoperation with line voltages and ballastsVSAvoidnumber of power factor correction devices
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The invention merges multiple power factor correction functions and voltage regulation stages into a single integrated LED driver circuit. The circuit combines rectification, power factor correction, and wide-range voltage regulation into one unified design that handles both ballast outputs and AC mains inputs. This consolidation achieves the same adaptability as multiple separate devices would provide, but with reduced component count and lower overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for seamless operation of LED lamps with either AC mains or ballasts, reducing maintenance costs and ensuring stable lighting output, while eliminating the need for frequent ballast replacements and enhancing safety by preventing overheating and fires.

Implementation Method 1

A novel LED lamp design that includes at least six diodes and two frequency-sensitive devices to manage current flows, a switch control module, and a return current control switch, enabling dual-mode operation with either line voltages from AC mains or a ballast, using a Buck converter and power factor correction circuit to provide stable power to LED arrays

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Implementation Method 2

at least two frequency sensitive devices; at least six diodes configured to manage electric current flows and to convert an alternating current (AC) input voltage from the line voltages of the AC mains or from the ballast into a direct current (DC) voltage

Methodology Applied
Scientific EffectFrequency sensitivity:

Implementation Method 3

using a Buck converter and power factor correction circuit to provide stable power to LED arrays

Methodology Applied
Scientific EffectPower factor correction:

Data Source

PatentUS9844123B2Solid-state lighting operable with ballasts and line voltages without ambiguity
Publication Date: 2017.12.12 ALEDDRA INC
  • US9844123B2 patent drawing
  • US9844123B2 patent drawing
  • US9844123B2 patent drawing

AI summary

A light-emitting diode (LED) lamp using an LED driving circuit, at least two frequency sensitive devices, at least six diodes configured to convert an AC voltage into a DC voltage and manage electric current flows, a switch control module, and a return current switch operates normally with an input voltage from either ballast or line voltages of AC mains. The LED driving circuit may be configured to operate normally only with the AC mains providing a regulated power and a current to LED arrays. When an input AC voltage is applied to the LED lamp, the at least six diodes and the at least two frequency sensitive devices can detect the input AC voltage, control electric current flowing into the switch control module or the LED driving circuit, and complete current returns so that the LED lamp can operate with either the ballast or the AC mains without operational ambiguity.