LED Lamp Assembly via Integrated Reflecting Barriers
Solution Overview
Problem
The assembly of LED lamps is complicated due to the need for bonding or locking of the lamp holder, circuit board, and optical elements, leading to increased installation costs and difficulties in automated production.
Innovation Solution
A lighting lamp design featuring a strip lamp holder with a mounting cavity, a circuit board, a light source, an optical lens, and reflecting barriers, where the optical lens and strip lamp holder are connected via a buckle structure, and the reflecting barriers press against the circuit board to fix it, eliminating the need for locking parts and simplifying assembly.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If bonding or locking is used to fix the circuit board to the lamp holder, then the assembly is more secure, but the assembly steps become complicated and installation costs increase
Solution Approach 1:
The circuit board is integrated directly into the lamp holder body, eliminating the need for separate bonding or locking operations. The mounting cavity in the lamp holder directly receives and secures the circuit board through the integrated structure, reducing assembly steps while maintaining security.
Solution Approach 2:
The lamp holder structure itself provides the fixing function through its integrated mounting cavity, eliminating the need for additional fastening components or operations. The structure serves both as the holder and the fixing mechanism simultaneously.
2Reliability
If bonding or locking is used to fix the circuit board to the lamp holder, then the assembly is more secure, but installation costs increase
Solution Approach 1:
The circuit board is integrated directly into the lamp holder body, eliminating the need for separate bonding or locking operations. The mounting cavity in the lamp holder directly receives and secures the circuit board through the integrated structure, reducing assembly steps while maintaining security.
Solution Approach 2:
The lamp holder structure itself provides the fixing function through its integrated mounting cavity, eliminating the need for additional fastening components or operations. The structure serves both as the holder and the fixing mechanism simultaneously.
3Reliability
If bonding or locking is used to fix the circuit board to the lamp holder, then the assembly is more secure, but automated production becomes more difficult
Solution Approach 1:
The circuit board is integrated directly into the lamp holder body, eliminating the need for separate bonding or locking operations. The mounting cavity in the lamp holder directly receives and secures the circuit board through the integrated structure, reducing assembly steps while maintaining security.
Solution Approach 2:
The lamp holder structure itself provides the fixing function through its integrated mounting cavity, eliminating the need for additional fastening components or operations. The structure serves both as the holder and the fixing mechanism simultaneously.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The design results in a simple, compact, and space-efficient assembly process that is more conducive to automated production, reducing costs and improving the effective utilization of light by directing deviated light rays onto the optical lens.
Implementation Method 1
two reflecting barrier, arranged in the mounting cavity and respectively located on both sides of the light source in the width direction for reflecting the large-angle light rays from the light source onto the optical lens
Data Source
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AI summary
The invention discloses a lighting lamp, comprising a lamp body (100) and an end cover assembly (200), the lamp body (100) comprises a strip lamp holder (300), a circuit board (400), a light source (500), an optical lens (600) and two reflecting barriers (700); the reflecting barriers (700) and the optical lens (600) are integrally formed, and the bottom of the reflecting barriers (700) presses the top surface of the circuit board (400) when the optical lens (600) is fixedly connected to the strip lamp holder (300). The present invention has a simple and compact structure, and is easy to assemble, the assembly process takes up less space, and it is more convenient to realize automated production.