LED Lamp Misuse Warning Module for Incompatible Power Supply Detection

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Solution Overview

Problem

LED tube lamps with direct mains electricity supply pose safety hazards during installation due to potential electric shock, and existing installation detection modules can fail when powered by emergency ballasts or incompatible external power supplies, leading to improper installation and potential lamp malfunction or damage.

Innovation Solution

A misuse warning module with a detection circuit and warning circuit is integrated into the LED lamp to detect current levels and external power supply signals, generating warnings through flashing or buzzer alerts when improper installation is detected, ensuring safe operation and preventing damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an electronic installation detection module is used to detect improper installation, then safety during installation is improved, but the module may mistakenly detect high impedance power loops as human body contact, causing false warnings and preventing normal operation

Engineering Contradiction:
Improvesafety during installationVSAvoiddetection accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent applies parameter changes by switching between different detection modes (impedance detection and leakage current detection) based on the operating conditions. The system changes the detection parameter from impedance to leakage current when emergency ballast is detected, resolving the contradiction between safety detection and false positive prevention

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The detection module dynamically adjusts its detection method based on the power supply type. When emergency ballast is detected, the system switches from impedance detection to leakage current detection, making the detection mechanism adaptive rather than static, thus avoiding false warnings while maintaining safety

Inventive Principle:
Principle #15Dynamics

2Object-affected harmful factors

If an emergency ballast with DC power supply is used to power the LED lamp, then safety during installation is improved (no electric shock risk), but the installation detection module fails to detect properly and the LED lamp does not light up

Engineering Contradiction:
Improveelectric shock riskVSAvoiddetection function
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent introduces an intermediary detection mechanism that first identifies the power supply type (emergency ballast with DC) before enabling the installation detection function. This intermediary step prevents the detection module from failing by ensuring it only operates when appropriate power conditions are met

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system performs preliminary detection of the power supply type before attempting installation detection. By checking for DC power supply conditions first, the system prepares the detection module in advance, ensuring it can function properly or remains disabled until appropriate conditions are met

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If LED lamps are connected to incompatible external power supplies (electronic ballast or inductive ballast), then the lamps may not work properly or burn out, but users cannot be prevented from making these connections

Engineering Contradiction:
Improvepower supply compatibilityVSAvoidlamp operation
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent implements feedback by continuously monitoring the power supply characteristics and providing warnings to users when incompatible power supplies are detected. The system gives real-time feedback about power supply compatibility, allowing users to correct improper connections before damage occurs

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system takes preliminary anti-action by detecting incompatible power supplies before they can cause damage to the LED lamps. The warning mechanism prevents harmful connections by alerting users in advance, countering the potential damage before it occurs

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentUS20240093841A1LED lamp and misuse warning module thereof
Publication Date: 2024.03.21 JIAXING SUPER LIGHTING ELECTRIC APPLIANCE CO LTD
  • US20240093841A1 patent drawing
  • US20240093841A1 patent drawing
  • US20240093841A1 patent drawing

AI summary

A misuse warning module, including a detection circuit and a warning circuit is provided. The detection circuit is electrically connected to the power circuit of the LED lamp to detect the type of external power supply signal and the current level in the power loop and output the detection signal. The warning circuit is configured to generate a misuse warning based on the detection signal to prompt the user that the LED lamp is connected to an incompatible external power supply.