LED Lamp Module Segmentation for Wiring Complexity
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Solution Overview
Problem
Existing decorative lamps face complexity in manufacturing due to the need for connecting multiple power cord sections and have a short service life due to ease of damage.
Innovation Solution
An LED lamp module with a first and second electrode wire covered in flexible insulating layers, where the wires run through the LED illuminator and are connected to conductive pins, allowing for easy connection and cutting of modules for flexible deployment and maintenance, with a package providing light transmittance and protection.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Area of stationary object
If multiple power cord sections are connected sequentially to form a multi-section power cord with lamp holders, then the decorative lamp can achieve large-area surrounding illumination, but the manufacturing process becomes complex
Solution Approach 1:
The decorative lamp is divided into multiple independent LED lamp modules, each containing an LED illuminator and associated wiring. These modules can be connected in series to achieve large-area illumination without requiring complex sequential assembly of power cord sections and lamp holders, as each module is a self-contained unit that simplifies the overall manufacturing process.
2Area of stationary object
If multiple power cord sections are connected sequentially to form a multi-section power cord with lamp holders, then the decorative lamp can achieve large-area surrounding illumination, but the service life becomes short due to ease of damage
Solution Approach 1:
By segmenting the decorative lamp into multiple independent LED lamp modules, the system achieves large-area illumination while improving reliability. Each module operates independently, so if one module is damaged, the others continue to function, extending the overall service life of the decorative lamp system.
Solution Approach 2:
The LED lamp modules are designed as replaceable units with simplified construction. If a module becomes damaged, it can be easily replaced rather than repairing the entire lamp system, effectively extending the service life of the overall decorative lamp installation.
3Ease of manufacture
If the flexible insulating layer is removed from electrode wires for connection, then the LED illuminators can be connected to the electrode wires, but the risk of short circuit and burning out increases
Solution Approach 1:
The flexible insulating layer is removed from the electrode wires in advance during the manufacturing process, and the wires are immediately connected to the LED illuminators. This preliminary action eliminates the need for manual insulation removal during installation, reducing the risk of short circuits and burning out while maintaining ease of connection.
Solution Approach 2:
The patent introduces an insulating structure that covers the connection points between the electrode wires and LED illuminators. This intermediary insulating layer protects the exposed conductive parts from short circuits while allowing easy connection during manufacturing, thus reducing the risk of burning out without compromising connection ease.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution simplifies the manufacturing process and extends the service life by allowing for flexible connection and cutting of LED illuminators without burning out, enabling efficient and durable outdoor lighting solutions.
Implementation Method 1
a first electrode wire covered with a first flexible insulating layer, and a second electrode wire covered with a second flexible insulating layer
Implementation Method 2
the first and second conductive pins, the first and second conductive points and the first LED illuminator are all packaged in a package having certain light transmittance
Implementation Method 3
a first LED illuminator, a first electrode wire covered with a first flexible insulating layer, and a second electrode wire covered with a second flexible insulating layer
Data Source
Figure 1~2
Figure 3~4-1
Figure 4-2~4-3
AI summary
Disclosed is an LED lamp module (100). A first electrode wire (115) continuously runs through two sides of a first LED illuminator (120), and the first electrode wire (115) is connected to a first conductive pin of the first LED illuminator (120). A second electrode wire (116) continuously runs through the two sides of the first LED illuminator (120), and the second electrode wire (116) is connected to a second conductive pin of the first LED illuminator (120). After the flexible insulating layers of the first electrode wire (115) and the second electrode (116) wire are previously removed, the corresponding conductive pin is connected to the corresponding electrode wire. Among two ends of the first electrode wire and two ends of the second electrode wire, at least 2 terminals on the same sides of the first electrode wire and the second electrode wire are left and used for front and back cascade connection to modules of the same structure or for connection to a power source.