LED Lamp with Nested Optical Elements for Color Dispersion

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Solution Overview

Problem

Existing LED lighting systems face challenges in achieving optimal light distribution, color mixing, and aesthetic appearance due to the limitations of surface mounted LED packages and multiple color LEDs.

Innovation Solution

The proposed solution involves an LED lamp or lighting device with multiple sets of LED packages arranged in a concentric pattern, accompanied by an optical assembly comprising multiple optical elements. Each optical element is designed to control the dispersion of light emitted by corresponding sets of LED packages, allowing for precise control over light distribution and color mixing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If multiple color LEDs are used in an LED lamp, then color variety and aesthetic appearance are improved, but light distribution control and color mixing become more difficult

Engineering Contradiction:
Improvecolor varietyVSAvoidoptics complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent divides the LED lamp into multiple sets of LED packages, where each set contains LEDs of a specific color. Each set is paired with a dedicated optical element that controls the light distribution for that specific color. This segmentation allows independent optimization of each color channel while maintaining overall system performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs a nested arrangement where multiple optical elements are positioned concentrically relative to each other, with each optical element associated with a corresponding set of LED packages. The optical elements are nested in a manner that allows each to control its respective color without interfering with others, achieving compact integration of multiple optical functions.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of manufacture

If surface mounted LED packages are used, then manufacturing ease is improved, but light distribution and color mixing performance deteriorate

Engineering Contradiction:
Improveassembly simplicityVSAvoidlight distribution quality
Core Design Contradiction:
Ease of manufactureVSIllumination intensity

Solution Approach 1:

The patent applies different optical elements with specific properties tailored to each color channel. Each optical element is designed with local characteristics (such as diffusing properties, refractive indices, or surface treatments) optimized for controlling the light from its corresponding LED color set, thereby achieving high light distribution quality while maintaining standard surface-mounted LED packages.

Inventive Principle:
Principle #3Local quality

3Manufacturing precision

If concentric arrangement of LED packages is implemented, then optical control precision is improved, but device complexity increases

Engineering Contradiction:
Improveoptical control precisionVSAvoidstructural complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent implements a nested concentric arrangement where multiple sets of LED packages and their corresponding optical elements are positioned in concentric layers. This nested structure provides precise optical control because each optical element is spatially aligned with its corresponding LED set, while the concentric geometry itself simplifies the overall structural design compared to asymmetric arrangements.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The concentric optical elements are designed to serve multiple functions: they control light distribution for their specific color channel, provide structural support for the nested arrangement, and contribute to the overall aesthetic appearance of the lamp. This multi-functionality reduces the need for additional separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables the creation of unique and dynamic lighting effects by allowing different colors of light to diffuse through specific optical elements, resulting in enhanced aesthetic appeal and improved light quality.

Implementation Method 1

Each optical element of the optical assembly is configured to control dispersion of light emitted by a corresponding set of LED packages

Methodology Applied
Scientific EffectLight dispersion: Dispersion (of waves)

Data Source

PatentUS12276415B1Light emitting diode (LED) lighting device or lamp with optical effects
Publication Date: 2025.04.15 FEIT ELECTRIC CO INC
  • US12276415B1 patent drawing
  • US12276415B1 patent drawing
  • US12276415B1 patent drawing

AI summary

LED lamps and/or LED lighting devices including LED lamps are provided. An LED lamp includes two or more sets of LED packages. Each set of LED packages comprises at least one respective LED package. The two or more sets of LED packages comprising a first set of LED packages and a second set of LED packages. The LED lamp further includes a first optical element configured to control light dispersion of light emitted by the first set of LED packages; and at least one additional optical element configured to control light dispersion of light emitted by the second set of LED packages.