LED Lamp Quick Disassembly Structure
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Solution Overview
Problem
Existing LED lamps require multi-step disassembly and the use of tools to replace the lens panel or LED lamp panel, making the process inconvenient and time-consuming.
Innovation Solution
The LED lamp features a quick disassembling structure that allows the light transmitting panel to be detachably connected to the lamp body without additional tools, using a locking member on the lamp body and an unlocking member on the light transmitting panel.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If traditional screw-fixed structure is used, then the connection is stable and reliable, but the disassembly and assembly require tools and multiple steps, increasing time consumption and operational complexity
Solution Approach 1:
The connection structure is divided into separate locking members on the lamp body and unlocking members on the panel, allowing independent manipulation of locking and unlocking actions. This segmentation enables tool-free operation by allowing users to simply press or pull panels to trigger the unlocking mechanism without requiring screwdrivers or other tools.
Solution Approach 2:
The locking and unlocking members are designed with dynamic characteristics, allowing automatic engagement when panels are installed and automatic disengagement when unlocking force is applied. The dynamic design enables the connection state to change rapidly between locked and unlocked positions, significantly reducing the time required for panel replacement operations.
2Ease of operation
If traditional screw-fixed structure is used, then the connection is stable, but the disassembly process requires additional tools and multiple steps
Solution Approach 1:
The locking mechanism is designed to be self-servicing, where the unlocking members automatically disengage when the panel is pulled or pressed, eliminating the need for external tools. The structure uses the panel's own movement to trigger the unlocking action, making the replacement process simple and intuitive without requiring users to learn complex tool-based procedures.
3Productivity
If quick release mechanism is implemented, then the panel replacement becomes fast and tool-free, but the connection stability may be compromised
Solution Approach 1:
The locking and unlocking members are designed with asymmetric geometries where the locking direction requires significant force to maintain stability, while the unlocking direction is designed to release easily with minimal force. This asymmetric design ensures that panels remain firmly secured during normal operation but can be quickly removed when needed, simultaneously achieving both connection stability and rapid replacement.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution enables quick and convenient replacement of the light transmitting panel or LED lamp panel, reducing the time and effort required for maintenance and replacement operations.
Implementation Method 1
the elastic handle is pressed away from the vertical plate, the step is disengaged from the horizontal plate
Data Source
AI summary
An LED lamp includes a lamp body provided with a mounting groove on a front side thereof; an LED lamp panel mounted in the mounting groove; a driving power supply electrically connected to the LED lamp panel and configured to power the LED lamp panel; a light transmitting panel mounted in the mounting groove; and a quick disassembling structure through which the light transmitting panel being detachably connected to the lamp body.