LED Lateral Light Direction Control via Segmented Diffusion Layers

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Solution Overview

Problem

There is a need to control the direction of light emitted laterally from light-emitting devices, such as LEDs, as existing technologies do not effectively manage light distribution and directionality.

Innovation Solution

A light-emitting device comprising a light-emitting element, a first light-diffusion layer, a second light-diffusion layer, a light-control portion, and a first light-reflection layer, where the light-control portion is disposed between the diffusion layers to reflect and control the light direction, and the light-reflection layer is on the second diffusion layer to enhance lateral light extraction efficiency and directionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional light-emitting devices are used, then light is emitted in all directions, but the direction of light cannot be controlled

Engineering Contradiction:
Improvelight direction controlVSAvoidstructure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The device is divided into multiple functional layers: a light-emitting element, a first light-diffusion layer, a second light-diffusion layer, a light-control portion, and a first light-reflection layer. Each layer performs a specific function in controlling light propagation, enabling directional light emission through structured segmentation of the optical path.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the device have different optical properties. The light-control portion is positioned at a specific location to reflect light in a predetermined direction, while the light-diffusion layers have specific refractive indices to control light scattering. This local differentiation of optical properties enables precise directional control of emitted light.

Inventive Principle:
Principle #3Local quality

2Productivity

If light is emitted in all directions, then light distribution is wide, but light-extraction efficiency is insufficient

Engineering Contradiction:
Improvelight-extraction efficiencyVSAvoidlight energy loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The light-control portion utilizes the refractive index difference between the light-diffusion layer and the light-control portion to reflect light that would otherwise be lost. This converts what would be energy loss into useful directional light emission, improving overall light-extraction efficiency by capturing and redirecting light that would escape in unwanted directions.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively controls the direction of laterally emitted light, improving light-extraction efficiency and allowing for precise management of light distribution across the lateral surfaces of the light-emitting device.

Implementation Method 1

a light-control portion disposed between the first light-diffusion layer and the second light-diffusion layer and reflecting a portion of light from the light-emitting element

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

a first light-diffusion layer disposed laterally to the light-emitting element and constituting a portion of lateral surfaces of the light-emitting device, a second light-diffusion layer disposed above the light-emitting element and the first light-diffusion layer

Methodology Applied
Scientific EffectLight diffusion: Scattering

Data Source

PatentUS11069843B2Light-emitting device
Publication Date: 2021.07.20 NICHIA CORP
  • US11069843B2 patent drawing
  • US11069843B2 patent drawing
  • US11069843B2 patent drawing

AI summary

A light-emitting device includes: a light-emitting element; a first light-diffusion layer disposed laterally to the light-emitting element and constituting a first portion of lateral surfaces of the light-emitting device; a second light-diffusion layer disposed above the light-emitting element and the first light-diffusion layer and constituting a second portion of the lateral surfaces of the light-emitting device; a light-control portion disposed between the first light-diffusion layer and the second light-diffusion layer and configured to reflect a portion of light emitted from the light-emitting element; and a first light-reflection layer disposed on the second light-diffusion layer.