Light Applicator With LED And Thermal Insulation

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Solution Overview

Problem

Existing light applicators for photodynamic therapy (PDT) are complex, expensive, and have limited penetration depth due to the use of thin, pliable laser fibre optics that do not provide isotropic illumination.

Innovation Solution

A minimal-invasive light applicator with a rigid, semi-flexible, or flexible insertion section featuring a miniaturized LED at the distal end, which generates therapy light in situ, and a thick electrical lead for efficient heat dissipation, allowing for isotropic spatial illumination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a thin laser fibre optic is used for light delivery, then the insertion section can be made minimal-invasive, but the light coupling is highly distal rather than isotropic and penetration depth is limited

Engineering Contradiction:
Improveminimal-invasive insertionVSAvoidisotropic illumination
Core Design Contradiction:
Ease of operationVSIllumination intensity

Solution Approach 1:

The patent replaces the optical fibre-based light delivery system with a rigid insertion section that houses an LED light source. This substitution enables isotropic light emission from the distal end while maintaining minimal-invasive insertion capabilities through the rigid structure's ability to be guided through tissue channels.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent transitions from one-dimensional light delivery (through the length of a flexible fibre) to three-dimensional isotropic illumination (spherically from the distal end). The rigid insertion section with its LED source at the tip enables light to radiate in all directions, providing uniform illumination throughout the targeted tissue volume.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If a thin laser fibre optic is used, then the applicator can be flexible and easily guided, but the fibre must be led through a rigid channel guide and cannot be pushed far out without bending

Engineering Contradiction:
Improveflexibility and guidanceVSAvoidpenetration depth
Core Design Contradiction:
Ease of operationVSLength of moving object

Solution Approach 1:

The insertion section is divided into functional segments: a proximal flexible portion for easy guidance through body channels, and a distal rigid portion for piercing and light delivery. This segmentation allows the proximal end to be flexible and easily manipulated while the distal end maintains rigidity for deep penetration without bending.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the mechanical parameters (rigidity and flexibility) along the length of the insertion section. The proximal portion is designed to be flexible for easy insertion through body channels, while the distal portion transitions to being rigid to maintain its shape during piercing and light delivery, enabling greater penetration depth.

Inventive Principle:
Principle #35Parameter changes

3Illumination intensity

If a rigid insertion section with LED is used, then isotropic illumination is achieved, but heat dissipation becomes a critical issue

Engineering Contradiction:
Improveisotropic illuminationVSAvoidheat dissipation
Core Design Contradiction:
Illumination intensityVSTemperature

Solution Approach 1:

The patent introduces thermal insulation material as an intermediary layer between the LED light source and the surrounding tissue. This thermal insulation layer selectively manages heat by preventing excessive heat transfer to adjacent tissues while allowing the LED to operate at high power for effective photodynamic therapy.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The thermal insulation properties are localized to specific regions around the LED source. The insulation is concentrated where heat generation is highest (around the LED) and decreases radially outward, providing targeted thermal management that protects surrounding tissue from heat damage while maintaining LED performance.

Inventive Principle:
Principle #3Local quality

4Object-affected harmful factors

If thermal insulation is provided around the LED, then tissue damage is prevented, but the LED may overheat without sufficient heat dissipation

Engineering Contradiction:
Improvetissue damageVSAvoidLED overheating
Core Design Contradiction:
Object-affected harmful factorsVSTemperature

Solution Approach 1:

The patent changes the thermal insulation parameters along the longitudinal axis of the insertion section. The thermal insulation is strongest in the distal region around the LED source and progressively decreases toward the proximal end. This gradient allows effective heat blocking near the LED while maintaining heat dissipation pathways proximally, preventing LED overheating.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The light applicator provides effective, economical, and isotropic illumination for interstitial and percutaneous PDT, with improved penetration depth and reduced tissue damage, enabling the use as a disposable article for single use.

Implementation Method 1

at its distal end comprises an LED

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Implementation Method 2

the light applicator in the insertion section is thermally insulated in the radial direction in a manner such that the radial thermal insulation decreases proximally

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

the light applicator in the insertion section is thermally insulated in the radial direction

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentUS12318625B2Light applicator
Publication Date: 2025.06.03 RICHARD WOLF GMBH
  • US12318625B2 patent drawing
  • US12318625B2 patent drawing
  • US12318625B2 patent drawing

AI summary

A light applicator (5) for examining and/or treating an organic body includes a minimal-invasive, rigid, semi-flexible or flexible insertion section (11) which extends along a longitudinal direction (L) and at its distal end includes an LED (19). The light applicator (5) includes a first electrical lead (61a) for the supply of electricity to the LED (19). The lead extends in the insertion section (11) in the longitudinal direction (L) and there has a cross-sectional area of at least 70% of the cross-sectional area of the light applicator (5). The light applicator (5) in the insertion section (11) is thermally insulated in the radial direction in a manner such that the radial thermal insulation reduces proximally.