LED Light Bar Module Triangular Frame Assembly
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Solution Overview
Problem
Current LED lighting technologies face challenges in design complexity, manufacturing costs, and cooling efficiency, particularly in creating versatile and cost-effective lighting products with improved light emission characteristics.
Innovation Solution
A lighting device comprising a translucent shell, a bottom base, a lamp base with a table-board, a light bar module formed by connecting light bars in series, and metal support and conducting bars that form a substantial triangular frame structure, allowing for efficient cooling and reduced assembly complexity through the use of a removable battery and a driving circuit for voltage conversion.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If traditional LED lighting structures are used, then manufacturing complexity and assembly complexity are high, but design versatility and cooling efficiency are limited
Solution Approach 1:
The lighting device is divided into modular components: a lamp base module containing the driving circuit and battery, a light bar module with multiple LED light bars, and a translucent shell. Each module can be independently manufactured and assembled, reducing overall assembly complexity while enabling design versatility.
Solution Approach 2:
The lamp base serves multiple functions: it provides structural support, houses the driving circuit for voltage conversion, contains the battery for power supply, and provides electrical connections to the light bars. This multi-functionality reduces the number of separate components needed.
2Loss of energy
If traditional LED lighting structures are used, then manufacturing costs are high, but cooling efficiency is insufficient
Solution Approach 1:
The driving circuit and battery are extracted as separate removable components from the main lighting structure. This allows for simplified manufacturing of the main light bar assembly while enabling separate optimization of the power supply module for cost-effectiveness.
3Adaptability or versatility
If complex lighting structures are used, then design flexibility is improved, but manufacturing complexity increases
Solution Approach 1:
The lighting device uses segmented modular design where the lamp base, light bar module, and translucent shell can be manufactured separately and assembled. This segmentation enables flexible design configurations while simplifying manufacturing processes for each individual component.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution enhances light emission efficiency, reduces manufacturing costs, and simplifies assembly while enabling various design shapes and cooling gas adjustments, thereby improving the overall quality and cost-effectiveness of LED lighting products.
Implementation Method 1
When the electrons recombine with the holes, visible light will be emitted, thus it can be used to make light emitted diodes.
Implementation Method 2
a driving circuit may be provided for converting the general indoor power to a voltage suitable for driving the light emitted diode
Data Source
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AI summary
A lighting device includes translucent shell, bottom base, lamp base, light bar module, two or more metal support bars and two metal conducting bars. Said bottom base connected with said translucent shell and formed a receiving space together. Said lamp base set on said bottom base and equipped with a table-board. Said light bar module is formed by connecting two or more light bars in series, between said two or more light bars, there are two supporting points, and said light bar module has two electrical connection points. Said metal support bars are connected to said one support point, respectively; Said metal conducting bars are connected to said two electrical connection points of said light bar module, respectively, wherein said metal support bar, said light bar and said metal conducting bar constituted a side component of two substantial triangular frame structures.