Abnormal State Detection Using LED Light Emission Pattern Analysis

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Solution Overview

Problem

Existing techniques for detecting abnormal device states require dedicated communication means, infrastructure, and maintenance, making them inconvenient and resource-intensive.

Innovation Solution

An abnormal state detection device that uses a light emitting diode (LED) to acquire images, analyze the light emission pattern, generate auxiliary information, and display it on a screen, minimizing the need for additional components and infrastructure by associating the image, state, and information for efficient analysis and display.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If dedicated communication means are used to receive device state information, then abnormal state detection accuracy is improved, but device complexity and installation requirements increase

Engineering Contradiction:
Improveabnormal state detection accuracyVSAvoidcommunication infrastructure requirements
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The invention uses image capture to create a visual copy of the device state instead of relying on dedicated communication means. The imaging device captures images of the device, and abnormal states are detected by analyzing these images, thereby replacing complex communication infrastructure with simple optical copying of the device state.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The invention replaces the mechanical/electrical communication system with an optical system. Instead of using dedicated communication means to transmit device state data, the system uses image capture and optical analysis to detect abnormal states, substituting a simpler optical mechanism for the complex communication infrastructure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If multiple constituents (device, installation location, construction) are required for abnormal state detection, then detection reliability is improved, but ease of operation deteriorates

Engineering Contradiction:
Improveabnormal state detection reliabilityVSAvoidconvenience of abnormal state detection
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The invention enables the device to perform self-diagnosis through image analysis. The imaging device captures images of the device itself, and the analysis unit automatically detects abnormal states by analyzing features in these images, allowing the system to monitor its own state without requiring external detection equipment or complex installation infrastructure.

Inventive Principle:
Principle #25Self-service

3Loss of information

If detailed auxiliary information is displayed for abnormal states, then information completeness is improved, but display complexity increases

Engineering Contradiction:
Improvecompleteness of abnormal state informationVSAvoiddisplay system complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The invention merges the display of auxiliary information with the original device image. The display control unit superimposes abnormal state information and auxiliary details directly onto the captured image, combining visual inspection with information presentation in a single integrated display, thereby providing complete information without requiring separate display components.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for easy confirmation of abnormal states with minimal device constituents, providing good visibility and detailed information, and enabling efficient searching and updating of auxiliary information, thus simplifying the detection and resolution of device issues.

Implementation Method 1

an image imaging a device that performs an output of an abnormal state using a light emitting diode (LED)

Methodology Applied
Scientific EffectLight emitting diode (LED): Light Emitting Diode

Data Source

PatentUS11574399B2Abnormal state detection device, abnormal state detection method, and recording medium
Publication Date: 2023.02.07 OMRON CORP
  • US11574399B2 patent drawing
  • US11574399B2 patent drawing
  • US11574399B2 patent drawing

AI summary

An abnormal state detection device includes: an acquisition unit that acquires an image imaging a device that outputs an abnormal state using an LED; an analysis unit that analyzes the abnormal state of the device based on the light emission pattern of the LED in the image, and generates auxiliary information indicating the abnormal state based on the analysis result; and a display control unit that outputs the auxiliary information to a display unit.