LED Light Engine With Segmented Thermal Management
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Solution Overview
Problem
Existing LED-based lighting systems face limitations due to thermal management issues and the need for a large number of LEDs to achieve desired lumen output, which restricts layout and modification of encasements from traditional fluorescent systems.
Innovation Solution
A light engine design featuring a printed circuit board with multiple LED groups, where each group consists of LEDs of different colors intertwined, connected in series and parallel configurations, using metal core printed circuit boards for thermal management and independent control, allowing for flexible layout and integration into existing fluorescent encasements.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Illumination intensity
If a large number of LEDs are used to achieve desired lumen output, then illumination intensity is improved, but device complexity and thermal management difficulty worsen
Solution Approach 1:
The patent divides the LED array into multiple independently controllable groups or strings, where each group contains a subset of LEDs that can be controlled separately. This segmentation allows the system to achieve desired total lumen output by activating multiple groups while maintaining manageable complexity within each group, as each can be controlled independently through separate control circuits.
Solution Approach 2:
The patent implements dynamic control capabilities where the illumination intensity of different LED groups can be adjusted independently in real-time. This allows the system to optimize lumen output by selectively activating or dimming specific groups based on lighting requirements, thereby achieving high overall illumination while managing the complexity of individual groups through adaptive control strategies.
2Adaptability or versatility
If traditional fluorescent lighting encasements are modified for LEDs, then adaptability is improved, but thermal management and layout flexibility worsen due to heat generation
Solution Approach 1:
The patent divides the LED system into multiple separate groups that can be independently managed and positioned. This segmentation allows for distributed thermal management where heat from each group can be handled separately, making it easier to adapt to existing fluorescent encasement structures without requiring a single large heat sink, thereby maintaining adaptability while addressing thermal concerns.
Solution Approach 2:
The patent introduces separate control circuits and potentially thermal management intermediaries between the LED groups and the encasement structure. These intermediaries facilitate the integration into existing fluorescent fixtures by providing interfaces for both electrical control and thermal management, allowing adaptability to legacy encasements while managing the thermal characteristics of LED arrays.
3Ease of operation
If LEDs are arranged in series-parallel configurations with separate return paths, then ease of operation and independent control are improved, but device complexity worsens
Solution Approach 1:
The patent divides the LED array into multiple groups with separate control circuits, where each group has its own return path. This segmentation enables independent control of each group through simple binary control signals (on/off or dimming levels), making operation easy despite the segmented structure. The control system can address each group independently using straightforward control logic.
Solution Approach 2:
The patent implements control circuits that can selectively activate subsets of LED groups based on lighting requirements. Rather than controlling all LEDs uniformly, the system can activate only the necessary groups to achieve desired illumination levels, simplifying operation by allowing partial activation of the total LED array while the underlying circuit structure remains manageable through modular design.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This design enhances thermal management, allows for a higher density of LEDs in a compact footprint, and enables independent control of LED groups, improving efficiency and adaptability of LED lighting systems.
Implementation Method 1
a plurality of LED groups on the printed circuit board coupled between a power supply input and a respective one of a plurality of return paths associated with the LED group; each of the LED groups comprising a plurality of LED sets coupled in parallel; each of the LED sets comprising a plurality of LEDs coupled in series; wherein a first one of the LED groups is comprised of at least a subset of LEDs having a first color, and a second one of the LED groups is comprised of at least a subset of LEDs having a second color different from the first color
Data Source
AI summary
A LED based lighting apparatus is disclosed. The light engine used in the lighting apparatus may use printed circuit board and have a plurality of LED groups that are independently controllable by a control unit. The power supply input and return paths connected to each LED group may be implemented on different layers to allow a compact footprint that may be used with traditional fluorescent encasements with relatively little modification. The LEDs may comprise a subset of LEDs having a first colour and a subset of LEDs having a second colour different from said first colour intertwined on the light engine.


