Medical Instrument LED Illumination with Patterned Light Guide

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Solution Overview

Problem

Medical diagnostic instruments using LEDs face challenges with non-uniform and less intense light emission, particularly in applications like otoscopy, due to the inherent characteristics of LEDs, which can result in inadequate illumination and spectral issues.

Innovation Solution

A medical diagnostic instrument with a housing containing a light guide made from a transmissive material, featuring a patterned surface at either end to distribute light from multiple LEDs into a coherent and uniform annular spot, allowing for improved illumination and spectral control, including the use of multiple LEDs of different colors to produce white light.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If multiple LEDs are used to provide sufficient illumination, then illumination intensity is improved, but light uniformity deteriorates

Engineering Contradiction:
Improveillumination intensityVSAvoidlight uniformity
Core Design Contradiction:
Illumination intensityVSStability of the object's composition

Solution Approach 1:

A light guide is introduced as an intermediary component between the multiple LEDs and the target area. The light guide collects light from multiple LEDs and redistributes it uniformly through its length, transforming the non-uniform multi-source illumination into homogeneous light distribution across the examination field.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The light guide is designed with varying cross-sectional dimensions along its length, creating different optical properties at different locations. This allows the light guide to effectively distribute light from multiple LEDs uniformly across the target area, addressing the non-uniformity issue while maintaining sufficient illumination intensity.

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If incandescent or halogen bulbs are used as light sources, then illumination intensity is improved, but heat generation and power consumption increase

Engineering Contradiction:
Improveillumination intensityVSAvoidheat generation
Core Design Contradiction:
Illumination intensityVSTemperature

Solution Approach 1:

The patent replaces thermal-based illumination (incandescent/halogen bulbs) with LED-based illumination. LEDs convert electrical energy directly to light through electroluminescence, eliminating the need for high-temperature filament operation. This substitution dramatically reduces heat generation and power consumption while maintaining adequate illumination intensity for medical examination.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Temperature

If LEDs are used as light sources, then heat generation and power consumption are reduced, but illumination intensity decreases

Engineering Contradiction:
Improveheat generationVSAvoidillumination intensity
Core Design Contradiction:
TemperatureVSIllumination intensity

Solution Approach 1:

Multiple LEDs are combined in the illumination system, with their light output collected and distributed through a light guide. By merging the output of multiple LED sources into a single unified light delivery path, the system achieves sufficient total illumination intensity while maintaining the low heat and power consumption advantages of individual LEDs.

Inventive Principle:
Principle #5Merging (Combining)

4Area of stationary object

If multiple LEDs are disposed in a ring configuration, then illumination coverage is improved, but light coherence deteriorates

Engineering Contradiction:
Improveillumination coverageVSAvoidlight coherence
Core Design Contradiction:
Area of stationary objectVSStability of the object's composition

Solution Approach 1:

The light guide serves as a mediating structure that receives light from multiple LEDs arranged in a ring or other configurations and transforms this multi-source light into a coherent, uniform output. The light guide's optical design ensures that light from different LED positions is integrated and distributed evenly, creating a coherent illumination pattern that covers the required area while maintaining light uniformity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a more uniform and consistent light source, enabling effective examination with reduced heat and power consumption, and ensuring functionality even if one LED fails, while minimizing stray light and achieving coherent, homogenous illumination over a range of working distances.

Implementation Method 1

A light guide made from a light transmissive material is distally disposed in relation to the LED supporting member for transmitting light emitted by the plurality of LEDs through the distal end of the housing

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 2

The patterned surface is configured so as to uniformly distribute or merge the light emitted from the plurality of LEDs into a homogenous annular spot onto an intended target

Methodology Applied
Scientific EffectLight distribution and merging: Dispersion (of waves)

Data Source

PatentUS9814377B2Medical instrument having LED illumination system
Publication Date: 2017.11.14 WELCH ALLYN INC
  • US9814377B2 patent drawing
  • US9814377B2 patent drawing
  • US9814377B2 patent drawing

AI summary

A medical diagnostic instrument includes a housing having an interior, a distal end and an opposing proximal end. A supporting member is disposed within the interior of the housing, and supports a plurality of LEDs. A light guide made from a light transmissive material is distally disposed in relation to the LED supporting member for transmitting light emitted by the plurality of LEDs through the distal end of the housing. In at least one version, at least one end of the light guide can be provided with a patterned surface that is configured to produce a uniform illumination spot.