LED Illumination Device Light Guide Uniformity

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Solution Overview

Problem

Conventional illumination devices using LEDs suffer from uneven light intensity distribution and light loss due to the narrow-directivity of LEDs, leading to inefficiencies in image scanning applications.

Innovation Solution

An illumination device is designed with a wide-directivity LED and a light guide that satisfies specific conditions for total reflection, ensuring that at least 80% of the light is directed uniformly across the scanning width by optimizing the angle of directivity and refractive indices, thereby enhancing illumination efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a narrow-directivity LED is used as the light source, then energy saving and reliability are improved, but uniform light intensity distribution is deteriorated due to peak occurrence and rippling in the main scanning direction

Engineering Contradiction:
Improveenergy savingVSAvoiduniformity of light intensity distribution
Core Design Contradiction:
Use of energy by moving objectVSIllumination intensity

Solution Approach 1:

A light guide is introduced as an intermediary component between the LED and the document surface. The light guide transforms the narrow-directivity light from the LED into wide-area illumination by guiding light through total internal reflection and extracting it along the side surface, thereby achieving uniform light distribution while maintaining LED energy efficiency

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the optical parameters by selecting specific LED viewing angles (60° or more) and configuring the light guide dimensions and refractive indices to satisfy specific mathematical relationships. This transforms the narrow-directivity light into wide-area illumination while maintaining total internal reflection efficiency

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If a wide-directivity LED is used to achieve uniform light distribution, then illumination uniformity is improved, but light loss increases due to escape of light rays without total reflection

Engineering Contradiction:
Improveuniformity of light intensity distributionVSAvoidlight loss
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The patent precisely controls optical parameters including LED viewing angle (60° or more), light guide length A, LED interval B, and refractive indices to satisfy the mathematical relationship tan−1(B/2A)≦β≦π/2−{sin−1(n1/n2)}. This ensures optimal balance between wide light distribution and total internal reflection efficiency, minimizing light loss while achieving uniform illumination

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The light guide acts as an optical copy mechanism, transferring and redistributing the LED light through total internal reflection. The light pattern is copied and spread uniformly across the document surface while maintaining energy efficiency through controlled reflection

Inventive Principle:
Principle #26Copying

3Area of stationary object

If the LED interval B is increased to cover wider scanning area, then scanning width coverage is improved, but light intensity uniformity is deteriorated due to increased peak occurrence

Engineering Contradiction:
Improvescanning width coverageVSAvoiduniformity of light intensity distribution
Core Design Contradiction:
Area of stationary objectVSIllumination intensity

Solution Approach 1:

The patent establishes a precise mathematical relationship between LED interval B, light guide length A, and LED viewing angle β. By controlling these parameters to satisfy tan−1(B/2A)≦β≦π/2−{sin−1(n1/n2)}, the system achieves optimal balance between coverage area and light uniformity, preventing peak occurrence even when B is increased

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent transitions from direct LED-to-document illumination to three-dimensional light guiding through the light guide structure. This dimensional change allows light to be distributed uniformly across the scanning width by utilizing the light guide's side surface extraction, effectively decoupling coverage area from uniformity issues

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves a uniform light intensity distribution and significantly increases illumination efficiency, ensuring that a large portion of the light is effectively used, addressing the issues of rippling and light loss in conventional systems.

Implementation Method 1

the light guide is a rod-like structure composed of a transparent material whose end surface functions as the entrance surface and at least a portion of whose side surface functions as the exit surface. The iris restricts the light beam entering from the entrance surface such that the beam forms an incidence angle, which is equal to or greater than a critical angle the beam forms with the side surface.

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS7537367B2Illumination device, image reading device, and image forming apparatus
Publication Date: 2009.05.26 RICOH CO LTD
  • US7537367B2 patent drawing
  • US7537367B2 patent drawing
  • US7537367B2 patent drawing

AI summary

An illumination device that illuminates an original document by propagating an illuminating light beam output from each of a plurality of light emitting diodes from a first end surface of a light guide to a second end surface of the light guide. Assuming that A is a dimension from the first end surface of the light guide to the second end surface of the light guide, B is an interval between adjoining light emitting diodes, the light emitting diodes being arranged in an array format in a main scanning direction, n1 is a refractive index of atmosphere outside of the light guide, and n2 is a refractive index of the light guide, a condition of tan−1(B/2A)≦β≦π/2−{sin−1(n1/n2)} is satisfied.