Light Module Voltage Regulation for Automotive LED Bridging

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Solution Overview

Problem

Existing light modules with series connections of semiconductor light sources face issues with sudden voltage jumps during bridging, which can damage unbridged sources and require specific adjustments for different control devices, leading to potential errors in fault detection.

Innovation Solution

Incorporating a low-drop voltage regulator in series with the semiconductor light sources, which operates based on the output voltage of the control unit, allowing for smooth voltage regulation and fault detection without damaging the unbridged sources, and enabling operation with various control devices without special adjustments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If semiconductor light sources are bridged individually in series connection, then lighting effects and animations can be generated, but sudden voltage jumps occur that can damage unbridged light sources

Engineering Contradiction:
Improvelighting effects generationVSAvoidvoltage jump damage
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

A decoupling capacitor is introduced as an intermediary element between the control unit and the semiconductor light sources. This capacitor acts as a buffer that absorbs sudden voltage jumps when light sources are bridged, preventing direct voltage spikes from reaching and damaging the light sources while still allowing the control unit to generate various lighting effects.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The decoupling capacitor provides beforehand cushioning by being pre-positioned in the circuit to absorb potential voltage spikes before they can reach the semiconductor light sources. This protective measure is in place before any bridging occurs, cushioning the system against harmful voltage jumps.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Reliability

If control units are adapted to specific voltage behaviors, then damage from voltage jumps can be prevented, but the device requires specific adjustments for each control unit

Engineering Contradiction:
Improvedamage preventionVSAvoidcontrol unit adaptation
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The decoupling capacitor enables the system to self-regulate voltage spikes automatically without requiring external adaptation of the control unit. The capacitor inherently absorbs voltage jumps through its electrical properties, allowing the same control unit to work reliably with different light module configurations without needing specific adjustments.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

By incorporating the decoupling capacitor, the light module achieves universality in its operation with different control units. The capacitor serves as a universal protective element that works with any control unit's voltage behavior, eliminating the need for control unit-specific adaptations while maintaining reliable damage prevention.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If multiple semiconductor light sources are bridged, then lighting effects are enhanced, but the voltage drop may fall below detection thresholds causing false fault detection

Engineering Contradiction:
Improvelighting effects enhancementVSAvoidfault detection accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The decoupling capacitor acts as an intermediary that stabilizes the voltage supply to the series circuit of semiconductor light sources. By filtering voltage fluctuations and maintaining stable voltage levels, the capacitor ensures that the voltage drop across the light sources remains within detectable ranges even when multiple sources are bridged, preventing false fault detection.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution prevents damage from sudden current surges and allows for accurate fault detection and reporting, ensuring reliable operation across different control devices and maintaining minimal voltage drops even with multiple bridged sources.

Implementation Method 1

a low-dropout voltage regulator, which is connected in series with the series connection of the semiconductor light sources and is operated on the basis of an output voltage of the control unit

Methodology Applied
Scientific EffectVoltage regulation: Electrical Resistance

Data Source

PatentEP3163980B1A light module and a method for driving a light module
Publication Date: 2023.03.22 MARELLI GERMANY GMBH
  • EP3163980B1 patent drawingFigure 1
  • EP3163980B1 patent drawingFigure 2
  • EP3163980B1 patent drawingFigure 3

AI summary

A light module (106) for a lighting device (101) of a motor vehicle is described, comprising a number of semiconductor light sources connected in series, which can be bridged by means of a respective switching unit. A low-dropout voltage regulator is connected in series with the semiconductor light sources.