LED Light Soaking Source for Photovoltaic Cells
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Solution Overview
Problem
Silicon heterojunction photovoltaic cells are sensitive to defects at the interface between crystalline silicon substrates and amorphous silicon layers, leading to reduced energy conversion efficiency and stability, which existing light soaking methods using broad-spectrum electromagnetic radiation do not adequately address.
Innovation Solution
An electromagnetic radiation source with alternating rows of blue/near ultraviolet and near-infrared light-emitting diodes, emitting radiation between 300-550 nm and 800-1100 nm respectively, to enhance the light soaking treatment by improving the quality of the photovoltaic cell layers and interfaces while minimizing heating.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If broad-spectrum electromagnetic radiation is used for light soaking treatment, then the treatment can be performed, but the heating effect increases and treatment time is extended
Solution Approach 1:
The patent divides the broad-spectrum radiation into multiple discrete wavelength bands (300-550 nm, 600-650 nm, 700-1100 nm) using separate LED arrays. This segmentation allows selective excitation of different layers without excessive heating, as each wavelength band is optimized for specific absorption characteristics of particular cell components.
Solution Approach 2:
Different wavelength ranges are directed at different regions or layers of the photovoltaic cell. The 300-550 nm range targets the amorphous silicon emitter, 600-650 nm targets the crystalline silicon substrate, and 700-1100 nm targets the passivation layers. This localized quality approach ensures each layer receives optimal radiation for its specific improvement without unnecessary heating from non-absorbed wavelengths.
2Productivity
If high irradiance radiation is used to reduce treatment time, then productivity improves, but the risk of damaging passivation layers increases
Solution Approach 1:
The patent changes the spectral parameters of the radiation source by using multiple LED arrays with specific wavelength ranges instead of a single broad-spectrum source. This allows optimization of irradiance levels for each wavelength band, delivering high total irradiance (≥200 kW/m²) while keeping individual band intensities within safe limits for passivation layer integrity.
Solution Approach 2:
The patent employs multiple LED arrays that can operate simultaneously or in sequence, providing continuous useful radiation action across different wavelength bands. This maintains high productivity through sustained treatment while the distributed spectral approach prevents concentration of damaging energy on any single layer.
3Device complexity
If single-wavelength radiation is used, then the radiation source is simple, but the effectiveness of treating multiple layers is reduced
Solution Approach 1:
The patent creates a multi-functional radiation source where multiple LED arrays with different wavelength ranges work together to treat various cell components simultaneously. Each LED array serves a specific function (emitter treatment, substrate treatment, passivation treatment), but collectively they provide comprehensive improvement of the entire photovoltaic cell structure, achieving universal effectiveness.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution effectively increases the open circuit voltage and decreases series resistance, thereby improving and stabilizing the energy conversion efficiency of the photovoltaic cells, while reducing treatment time and maintaining the quality of the passivation layers.
Implementation Method 1
each first radiation emitter being configured to emit a first electromagnetic radiation having a spectrum comprised between 300 nm and 550 nm
Implementation Method 2
each second radiation emitter being configured to emit a second electromagnetic radiation having a spectrum comprised between 800 nm and 1100 nm
Implementation Method 3
The present invention relates to an electromagnetic radiation source that may be used to perform a light-soaking treatment of a photovoltaic cell
Data Source
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AI summary
The invention relates to an electromagnetic radiation source (20) designed for a lightsoaking treatment of a photovoltaic cell or a photovoltaic cell precursor, said source comprising a plurality of first radiation emitters (21) and a plurality of second radiation emitters (22), the first and second radiation emitters (21, 22) being arranged in a plurality of rows (Ri), each first radiation emitter (21) being configured to emit a first electromagnetic radiation having a spectrum comprised between 300 nm and 550 nm and each second radiation emitter (22) being configured to emit a second electromagnetic radiation having a spectrum comprised between 800 nm and 1200 nm.