LED Light Soaking Source for Photovoltaic Cells

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Solution Overview

Problem

Silicon heterojunction photovoltaic cells are sensitive to defects at the interface between crystalline silicon substrates and amorphous silicon layers, leading to reduced energy conversion efficiency and stability, which existing light soaking methods using broad-spectrum electromagnetic radiation do not adequately address.

Innovation Solution

An electromagnetic radiation source with alternating rows of blue/near ultraviolet and near-infrared light-emitting diodes, emitting radiation between 300-550 nm and 800-1100 nm respectively, to enhance the light soaking treatment by improving the quality of the photovoltaic cell layers and interfaces while minimizing heating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If broad-spectrum electromagnetic radiation is used for light soaking treatment, then the treatment can be performed, but the heating effect increases and treatment time is extended

Engineering Contradiction:
Improvestability of photovoltaic cellVSAvoidheating effect
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent divides the broad-spectrum radiation into multiple discrete wavelength bands (300-550 nm, 600-650 nm, 700-1100 nm) using separate LED arrays. This segmentation allows selective excitation of different layers without excessive heating, as each wavelength band is optimized for specific absorption characteristics of particular cell components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different wavelength ranges are directed at different regions or layers of the photovoltaic cell. The 300-550 nm range targets the amorphous silicon emitter, 600-650 nm targets the crystalline silicon substrate, and 700-1100 nm targets the passivation layers. This localized quality approach ensures each layer receives optimal radiation for its specific improvement without unnecessary heating from non-absorbed wavelengths.

Inventive Principle:
Principle #3Local quality

2Productivity

If high irradiance radiation is used to reduce treatment time, then productivity improves, but the risk of damaging passivation layers increases

Engineering Contradiction:
Improvetreatment timeVSAvoiddamage to passivation layers
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the spectral parameters of the radiation source by using multiple LED arrays with specific wavelength ranges instead of a single broad-spectrum source. This allows optimization of irradiance levels for each wavelength band, delivering high total irradiance (≥200 kW/m²) while keeping individual band intensities within safe limits for passivation layer integrity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs multiple LED arrays that can operate simultaneously or in sequence, providing continuous useful radiation action across different wavelength bands. This maintains high productivity through sustained treatment while the distributed spectral approach prevents concentration of damaging energy on any single layer.

Inventive Principle:
Principle #20Continuity of useful action

3Device complexity

If single-wavelength radiation is used, then the radiation source is simple, but the effectiveness of treating multiple layers is reduced

Engineering Contradiction:
Improveradiation source structureVSAvoidenergy conversion efficiency
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent creates a multi-functional radiation source where multiple LED arrays with different wavelength ranges work together to treat various cell components simultaneously. Each LED array serves a specific function (emitter treatment, substrate treatment, passivation treatment), but collectively they provide comprehensive improvement of the entire photovoltaic cell structure, achieving universal effectiveness.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively increases the open circuit voltage and decreases series resistance, thereby improving and stabilizing the energy conversion efficiency of the photovoltaic cells, while reducing treatment time and maintaining the quality of the passivation layers.

Implementation Method 1

each first radiation emitter being configured to emit a first electromagnetic radiation having a spectrum comprised between 300 nm and 550 nm

Methodology Applied
Scientific EffectLight-emitting diode emission: Light Emitting Diode

Implementation Method 2

each second radiation emitter being configured to emit a second electromagnetic radiation having a spectrum comprised between 800 nm and 1100 nm

Methodology Applied
Scientific EffectLight-emitting diode emission: Light Emitting Diode

Implementation Method 3

The present invention relates to an electromagnetic radiation source that may be used to perform a light-soaking treatment of a photovoltaic cell

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentEP4199123A1Electromagnetic radiation source and light soaking system comprising such an electromagnetic radiation source
Publication Date: 2023.06.21 COMMISSARIAT A LENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES
  • EP4199123A1 patent drawingFigure 1~2
  • EP4199123A1 patent drawingFigure 3~4
  • EP4199123A1 patent drawingFigure 5~6

AI summary

The invention relates to an electromagnetic radiation source (20) designed for a lightsoaking treatment of a photovoltaic cell or a photovoltaic cell precursor, said source comprising a plurality of first radiation emitters (21) and a plurality of second radiation emitters (22), the first and second radiation emitters (21, 22) being arranged in a plurality of rows (Ri), each first radiation emitter (21) being configured to emit a first electromagnetic radiation having a spectrum comprised between 300 nm and 550 nm and each second radiation emitter (22) being configured to emit a second electromagnetic radiation having a spectrum comprised between 800 nm and 1200 nm.