LED Light Source with Removable Cartridge and Longitudinal Light Guide

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Solution Overview

Problem

Existing LED light sources face challenges in providing uniform illumination and efficient light distribution, particularly in designs that require directional emission and integration with heat management and replaceable cartridges.

Innovation Solution

The LED light source incorporates a longitudinally extending light guide with a removable cartridge, a housing that includes a biasing member for cartridge insertion, and optional features like a heat sink and reflector for efficient light emission and heat dissipation, along with a diffuser for softened light distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a traditional fixed LED light source design is used, then structural simplicity is maintained, but adaptability and ease of repair are reduced

Engineering Contradiction:
ImproveadaptabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The LED light source is divided into separate functional modules: a removable cartridge containing LEDs and a housing containing the light guide and power supply. This segmentation allows the cartridge to be easily replaced while maintaining the overall system structure, thereby improving adaptability without significantly increasing device complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The housing is designed to accommodate multiple cartridges through a standardized interface system, allowing a single housing to support different LED configurations. This universal design enables the same housing to serve multiple functions with different cartridges, enhancing adaptability while keeping the base structure simple.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If LEDs are positioned to provide directional emission, then light distribution efficiency is improved, but uniformity of illumination is reduced

Engineering Contradiction:
Improvelight distribution efficiencyVSAvoiduniformity of illumination
Core Design Contradiction:
ProductivityVSIllumination intensity

Solution Approach 1:

The light guide incorporates varying refractive indices or surface characteristics at different locations to optimize light extraction. By adjusting the local optical properties of the light guide, the system maintains efficient directional emission from LEDs while achieving more uniform light distribution across the illuminated surface.

Inventive Principle:
Principle #3Local quality

3Ease of repair

If a removable cartridge design is implemented, then ease of repair is improved, but device complexity and potential reliability issues are increased

Engineering Contradiction:
Improveease of repairVSAvoidreliability
Core Design Contradiction:
Ease of repairVSReliability

Solution Approach 1:

The cartridge is pre-assembled with all necessary LED components and electrical connections before installation into the housing. This preliminary assembly ensures proper alignment and connection integrity, reducing the risk of installation errors while maintaining ease of replacement. The pre-configured interface minimizes potential reliability issues during cartridge installation and removal.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration ensures directional and uniform light emission, effective heat management, and ease of cartridge replacement, enhancing the efficiency and longevity of the LED light source.

Implementation Method 1

a longitudinally extending first light guide... having a longitudinally extending light emitting face

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

the cartridge further includes a heat sink

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

effective heat management

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS10353142B2LED light source
Publication Date: 2019.07.16 OMACHRON INTELLECTUAL PROPERTY INC
  • US10353142B2 patent drawing
  • US10353142B2 patent drawing
  • US10353142B2 patent drawing

AI summary

A LED light source includes a longitudinally extending first light guide, a housing, and a cartridge. The first light guide has a longitudinally extending light emitting face. The light emitting face has a first end face and a longitudinally spaced apart second end face. The housing has a first side proximate the first end face of the first light guide. The cartridge is mountable to the first side of the housing and has at least one LED on a first face of the cartridge. The first face extends generally transverse to the first light guide when the cartridge has been mounted to the housing. When the cartridge is mounted to the first side of the housing, the first face of the cartridge is adjacent the first end face. A LED light bulb is also disclosed.