LED Light Source Heat Dissipation Structure for LCD Backlight

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Solution Overview

Problem

Light-emitting diodes (LEDs) in liquid crystal display (LCD) backlight units face efficiency reduction due to heat generation, as they have low heat resistance and inadequate heat dissipation, affecting operational efficiency and display quality.

Innovation Solution

A heat-dissipating structure comprising a heat-dissipating plate, heat-dissipating pins, and a power-transmitting part is integrated into the light source and backlight unit, with a housing and insulating adhesive to effectively dissipate heat generated by the LEDs, enhancing heat transfer through a combination of heat-dissipating layers and pins.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If LEDs are used as light sources in backlight units, then energy efficiency and light output are improved, but heat generation increases and light-emitting efficiency decreases

Engineering Contradiction:
Improveenergy efficiencyVSAvoidheat generation
Core Design Contradiction:
Use of energy by moving objectVSTemperature

Solution Approach 1:

The patent combines multiple heat dissipation mechanisms into a unified structure: the heat-dissipating plate integrates with the housing to form a combined thermal management system, while heat-dissipating pins extend from the plate to enhance surface area for heat transfer to the surrounding air and housing structure

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent transitions from two-dimensional heat dissipation (flat mounting surface) to three-dimensional heat dissipation by adding vertically extending heat-dissipating pins that increase the heat transfer surface area in the vertical dimension, enabling more effective thermal management

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Illumination intensity

If multiple LEDs are mounted on a PCB in a direct illumination BLU, then light output is improved, but heat accumulation increases and affects operational efficiency

Engineering Contradiction:
Improvelight outputVSAvoidoperational efficiency
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent introduces a heat-dissipating plate as an intermediary thermal management component between the LED mounting surface and the housing, serving as a heat transfer medium that conducts heat away from the LEDs and distributes it across the plate and pins for efficient dissipation

Inventive Principle:
Principle #24Intermediary (Mediator)

3Temperature

If heat dissipation structures are added to the light source, then thermal management is improved, but device complexity increases

Engineering Contradiction:
Improveheat dissipationVSAvoidstructural complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent makes the housing serve multiple functions: it provides mechanical support for the LEDs, acts as a thermal management component through integrated heat-dissipating pins, and serves as the outer protective enclosure. The heat-dissipating plate similarly performs both structural support and heat conduction functions

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the heat dissipation function with the existing housing structure by integrating heat-dissipating pins directly into the housing, eliminating the need for separate heat sink components and reducing overall device complexity while maintaining effective thermal management

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The enhanced heat-dissipation structure significantly improves the light-emitting efficiency of LEDs, reducing thermal impact and maintaining display quality by efficiently dissipating heat away from the light-emitting chips.

Implementation Method 1

a heat-dissipating plate, a heat-dissipating pin protruding from the heat-dissipating plate... The enhanced heat-dissipation structure significantly improves the light-emitting efficiency of LEDs, reducing thermal impact

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Data Source

PatentUS8684550B2Light source, light-emitting module having the same and backlight unit have the same
Publication Date: 2014.04.01 SAMSUNG DISPLAY CO LTD
  • US8684550B2 patent drawing
  • US8684550B2 patent drawing
  • US8684550B2 patent drawing

AI summary

A light source includes a heat-dissipating plate, a heat-dissipating pin protruding from the heat-dissipating plate, a light emitting chip for emitting light, and a housing surrounding the light emitting chip, the housing having a receiving space spanning from a top surface to a bottom surface of the housing, wherein the heat-dissipating plate is disposed on the bottom surface of the housing, wherein the light emitting chip is disposed on the heat-dissipating plate exposed by the receiving space.