LED Light Source Unit for Uniform White Illumination

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Solution Overview

Problem

Existing illuminating apparatuses using light emitting diodes (LEDs) face challenges in achieving high light utilization efficiency and color uniformity for white light production, particularly when using red, green, and blue LEDs, due to increased mounting costs and reliability issues, as well as inefficiencies in color mixing.

Innovation Solution

A light source unit comprising light emitting diode chips of different colors connected in series on lead frames, sealed with a transparent sealer, and arranged in an array with a diffuser panel to enhance light mixing and uniformity, reducing mounting complexity and costs while improving light utilization efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If light emitting diodes are packaged and mounted on a printed circuit board, then the light output can be increased, but the mounting cost increases and reliability decreases due to double mounting

Engineering Contradiction:
Improvelight outputVSAvoidreliability
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The patent combines multiple light emitting diodes of different colors (red, green, blue) into a single integrated package structure. This merging eliminates the need for separate packaging and mounting of individual LEDs, thereby reducing mounting steps from double mounting to single mounting, improving reliability while maintaining high light output through the combined emission of multiple diodes.

Inventive Principle:
Principle #5Merging (Combining)

2Illumination intensity

If light emitting diodes are packaged and mounted on a printed circuit board, then the light output can be increased, but the mounting cost increases

Engineering Contradiction:
Improvelight outputVSAvoidmounting cost
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The patent combines multiple light emitting diodes of different colors (red, green, blue) into a single integrated package structure. This merging eliminates the need for separate packaging and mounting of individual LEDs, thereby reducing mounting steps from double mounting to single mounting, improving reliability while maintaining high light output through the combined emission of multiple diodes.

Inventive Principle:
Principle #5Merging (Combining)

3Illumination intensity

If red, green, and blue light emitting diodes are used for white illumination, then multiple colors can be generated, but the thickness increases due to lack of color mixing means

Engineering Contradiction:
Improvecolor varietyVSAvoidthickness
Core Design Contradiction:
Illumination intensityVSLength of stationary object

Solution Approach 1:

The patent combines multiple light emitting diodes of different colors (red, green, blue) into a single integrated package structure. This merging eliminates the need for separate packaging and mounting of individual LEDs, thereby reducing mounting steps from double mounting to single mounting, improving reliability while maintaining high light output through the combined emission of multiple diodes.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a thin, cost-effective white light source with high light utilization efficiency and color uniformity, suitable for non-light emitting image display panels, by efficiently mixing red, green, and blue light emissions.

Implementation Method 1

light emitting diode chips, a plurality of light emitting diode chips for radiating light of the same color are connected in series to each set of lead frames. The light emitting diode chips in at least three different colors

Methodology Applied
Scientific EffectLight emitting diode: Light Emitting Diode

Implementation Method 2

a plurality of light emitting diode chips for radiating light of the same color are connected in series to each set of lead frames. The light emitting diode chips in at least three different colors are integrally sealed with the transparent sealer

Methodology Applied
Scientific EffectLight transmission: Refraction

Data Source

PatentUS7478925B2Lighting source unit, illuminating apparatus using the same and display apparatus using the same
Publication Date: 2009.01.20 PANASONIC INTELLECTUAL PROPERTY CORP OF AMERICA
  • US7478925B2 patent drawing
  • US7478925B2 patent drawing
  • US7478925B2 patent drawing

AI summary

A thin light source unit employs a plurality of light emitting diode chips in multiple colors to generate highly uniform white light at a low cost and with a high light utilization efficiency. The light source unit has light emitting diode chips, lead frames, and a transparent sealer. A plurality of the light emitting diode chips in the same color are connected in series to three or more sets of the lead frames. The light emitting diode chips in at least three different colors are integrally sealed with the transparent sealer. An illuminating apparatus using the light source units, and a display apparatus using the illuminating apparatus are also provided.