LED lighting assembly and method of lighting for a merchandise display

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Solution Overview

Problem

Existing fluorescent lighting fixtures in retail stores inefficiently direct light to merchandise display shelves, leading to uneven illumination, high maintenance costs, and environmental concerns due to mercury-containing lamps.

Innovation Solution

An LED lighting assembly with reflective surfaces and lenses is used to project light beams in specific directions, ensuring more efficient light distribution and reduced energy consumption, featuring adjustable housing and varied lens configurations to optimize illumination across shelves.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If fluorescent lighting fixtures are used to illuminate merchandise display shelves, then the shelves can be illuminated, but the light distribution is uneven with higher shelves being too brightly illuminated and lower shelves receiving very little light

Engineering Contradiction:
Improvelight distribution uniformityVSAvoidlight utilization efficiency
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The lighting system is segmented into multiple LED modules positioned at different heights and angles along the shelving unit. Each module independently illuminates a specific zone, allowing precise control over light distribution to different shelf levels rather than using a single overhead fixture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different LED modules are configured with specific beam angles, orientations, and positions tailored to illuminate particular areas of the shelving unit. This localized optimization ensures that each region receives appropriate illumination intensity, with lower shelves receiving sufficient light without over-illuminating upper shelves.

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If fluorescent lamps are used for lighting, then illumination can be provided, but maintenance costs are high due to frequent lamp replacement

Engineering Contradiction:
Improveillumination provisionVSAvoidmaintenance cost and frequency
Core Design Contradiction:
Illumination intensityVSEase of repair

Solution Approach 1:

The patent replaces expensive, fragile fluorescent lamps with solid-state LED modules that have significantly longer operational lifespans (50,000+ hours vs. 10,000 hours for fluorescent). The modular LED design allows individual modules to be easily replaced if needed, reducing both maintenance frequency and labor costs.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The lighting system transitions from fluorescent technology to LED technology, fundamentally changing the operational parameters including lifespan, energy consumption, and maintenance requirements. This parameter change results in reduced maintenance costs and extended service intervals.

Inventive Principle:
Principle #35Parameter changes

3Illumination intensity

If fluorescent lamps are replaced in large retail chains, then lighting can be maintained, but environmental harm occurs due to mercury content in fluorescent lamps

Engineering Contradiction:
Improvelighting maintenanceVSAvoidmercury pollution
Core Design Contradiction:
Illumination intensityVSObject-generated harmful factors

Solution Approach 1:

The patent eliminates the harmful mercury substance entirely by replacing fluorescent lamps with LED modules. This conversion transforms a harmful lighting system into an environmentally benign one, eliminating mercury pollution risks while maintaining illumination functionality.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

LED modules operate without harmful substances, creating an inert environmental profile. The solid-state LED technology uses no mercury, halogen gases, or other environmentally harmful materials, making the lighting system environmentally safe throughout its lifecycle.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

4Illumination intensity

If traditional fluorescent fixtures are used, then lighting can be provided, but energy consumption is high with low illuminance per watt

Engineering Contradiction:
Improveillumination outputVSAvoidenergy consumption per watt
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The patent replaces the gas-discharge mechanism of fluorescent lamps with solid-state LED electroluminescence. This substitution fundamentally changes the energy conversion process, achieving higher luminous efficacy (lumens per watt) and reducing overall energy consumption while maintaining or improving illumination output.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides higher illuminance per watt, reduces energy usage, and lowers maintenance needs, resulting in improved product visibility and sales, while minimizing environmental impact by extending LED lifespan and reducing service calls.

Implementation Method 1

the reflective surfaces are positioned such that the LED projects a first light beam in a first direction and the reflective surface directs a second light beam in a second direction different than the first direction

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

the lenses capture the light from a respective LED, modify the beam pattern, and re-project the light

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS10619824B2LED lighting assembly and method of lighting for a merchandise display
Publication Date: 2020.04.14 RTC IND INC
  • US10619824B2 patent drawing
  • US10619824B2 patent drawing
  • US10619824B2 patent drawing

AI summary

Aspects of the disclosure relate to a lighting assembly and method for illuminating a vertical planar area, such as a merchandise display. The lighting assembly can comprise two opposing support arms and a lighting bar extending between the two opposing support arms, a circuit board having a plurality of LEDs mounted to the inside of the lighting bar; and a plurality of reflective surfaces located adjacent to the plurality of LEDs, wherein the plurality of reflective surfaces are positioned such that the LEDs project a first light beam in a first direction and a second light beam in a second direction different than the first direction.