LED Lighting Fixture with Multi-Faceted Reflector and Heat Dissipation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional lighting fixtures using incandescent or fluorescent bulbs are energy inefficient, produce excessive heat, and have short lifespans, making them unsuitable for applications like streetlights and office lighting. Additionally, the heat generated by LED lighting fixtures requires complex heat dissipation mechanisms to prevent reduced luminance and lifespan.

Innovation Solution

A lighting fixture that utilizes a minimal number of LEDs to produce useful light at a distance, incorporating a reflector with multi-faceted side walls to amplify and direct light, and a simple heat dissipating mechanism involving a base plate and heat transfer fins to effectively dissipate heat.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a large number of LEDs are clustered closely together to provide useful light output, then light output is improved, but heat energy generation increases

Engineering Contradiction:
Improvelight outputVSAvoidheat energy
Core Design Contradiction:
Illumination intensityVSTemperature

Solution Approach 1:

The LED array is segmented into multiple individual LED components arranged in a linear pattern rather than clustered together. This segmentation allows the light output to be distributed across multiple discrete sources while reducing the concentrated heat generation that would occur with closely spaced LEDs, thereby resolving the contradiction between achieving sufficient illumination and managing heat energy.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A heat dissipation mechanism is introduced as an intermediary component between the LED array and the environment. This intermediary system actively manages and removes the heat energy generated by the LEDs, allowing the system to maintain high light output without suffering from excessive heat accumulation, thus resolving the contradiction between illumination intensity and temperature control.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If a complex heat dissipating mechanism is used to remove heat energy, then heat dissipation is improved, but device complexity increases

Engineering Contradiction:
Improveheat dissipationVSAvoidheat dissipating mechanism
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The heat dissipation mechanism is designed to be self-service, utilizing the natural thermal properties of the LED housing and surrounding structures to passively dissipate heat. By leveraging the existing structural elements and thermal conduction pathways already present in the lighting fixture, the system achieves effective heat dissipation without requiring additional complex active cooling systems, thereby maintaining simplicity while improving thermal management.

Inventive Principle:
Principle #25Self-service

3Illumination intensity

If conventional bulbs are used to provide light, then light output is achieved, but energy efficiency deteriorates

Engineering Contradiction:
Improvelight outputVSAvoidenergy efficiency
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The lighting system transitions from conventional bulb technology to LED technology, fundamentally changing the parameters of light generation. LEDs convert electrical energy directly into light through electroluminescence, achieving superior energy efficiency compared to incandescent or fluorescent bulbs. This parameter change in the light source technology resolves the contradiction by providing high light output while significantly reducing energy waste as heat.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves efficient light output with a minimal number of LEDs, effectively dissipates heat to prolong LED lifespan, and simplifies the heat dissipation mechanism compared to traditional systems.

Implementation Method 1

a reflector with multi-faceted side walls to amplify and direct light

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

a simple heat dissipating mechanism involving a base plate and heat transfer fins to effectively dissipate heat

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Data Source

PatentUS20250102132A1Lighting Fixture
Publication Date: 2025.03.27 APPALACHIAN LIGHTING SYST
  • US20250102132A1 patent drawing
  • US20250102132A1 patent drawing
  • US20250102132A1 patent drawing

AI summary

A light emitting diode (LED) lighting arrangement for a lighting fixture includes: a lighting strip comprising a plurality of light emitting diodes (LEDs) arranged along a length of the lighting strip; a first multi-faceted side wall reflector extending from a first side of the lighting strip at an angle such that the first multi-faceted side wall reflector extends along an entire length of the lighting strip and away from a bottom portion of a light emitting portion of each of the light emitting diodes (LEDs); and a second multi-faceted side wall reflector extending from a second, opposite side of the lighting strip at an angle such that the second multi-faceted side wall reflector extends along an entire length of the lighting strip away from the bottom portion of the light emitting portion of each of the light emitting diodes (LEDs).