LED Lighting Module with Thermal Interface and Reflective Surface

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Solution Overview

Problem

Conventional lighting systems, such as street lights, face challenges in energy efficiency and visibility, particularly in outdoor applications, where they often require high-intensity discharge (HID) lights that are less efficient and contain hazardous materials.

Innovation Solution

A lighting module comprising a light-emitting device (LED), a thermal interface for heat management, and an optical element with a reflective surface to redirect light, enabling efficient light distribution and retrofitting of existing systems to provide improved visibility and energy efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If conventional HID lights are used to provide high light intensity over large areas, then illumination intensity is improved, but energy efficiency deteriorates and hazardous materials are introduced

Engineering Contradiction:
Improvelight intensityVSAvoidenergy efficiency
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The patent transitions from HID light sources to LED light sources, fundamentally changing the operating parameters and mechanism of light generation. LEDs convert electrical energy directly to light through electroluminescence, achieving higher energy efficiency while maintaining or improving light output intensity for roadway and area lighting applications

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If conventional lighting systems are used, then simplicity of design is maintained, but adaptability to different lighting requirements deteriorates

Engineering Contradiction:
ImproveadaptabilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The lighting system is divided into modular components: LED light sources, separate heat sink assemblies, interchangeable optical elements (lenses, reflectors), and mounting hardware. This segmentation allows different combinations of components to be assembled to meet various lighting requirements for different applications while using standardized interfaces

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent designs universal mounting structures and heat sink assemblies that can accommodate multiple LED configurations and optical elements. The standardized interfaces and modular architecture enable a single base system to serve multiple lighting applications by simply changing the LED array configuration or optical components

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances energy efficiency and safety by providing a consistent and directed light distribution, reducing the need for hazardous materials and extending the lifespan of lighting systems through efficient heat management and modular design.

Implementation Method 1

a thermal interface configured to conduct heat away from the light-emitting device

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 2

a reflective surface configured to redirect a portion of the light transmitted by the optical element

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS9146031B2Lighting module
Publication Date: 2015.09.29 BRIDGELUX INC
  • US9146031B2 patent drawing
  • US9146031B2 patent drawing
  • US9146031B2 patent drawing

AI summary

A street light may include a pole and a head attached to the pole. The head may include a lighting module. The lighting module may include a light-emitting device configured to emit light, a thermal interface configured to conduct heat away from the light-emitting device, an optical element configured to transmit the emitted light in a light distribution pattern on an area located a distance away from the lighting module, and a reflective surface configured to redirect a portion of the light transmitted by the optical element.