LED Lighting Device Mounting Structure Assembly
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Solution Overview
Problem
The existing LED lighting devices, particularly down lamps, have a complex structure due to separate assembly of the base board, reflector, and shell, making it inconvenient and time-consuming to install the base board on the inner surface of the tube-shaped shell.
Innovation Solution
The LED lighting device incorporates a mounting structure with a connector that attaches the reflector, allowing the base board and shell to be sandwiched between the reflector and the mounting structure, simplifying assembly and reducing component count by integrating the connecting sections directly into the reflector.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the base board is installed to the inner surface of the bottom wall of the tube-shaped shell via screws, then the base board can be securely fixed, but the assembly process becomes inconvenient and time-consuming
Solution Approach 1:
The mounting structure integrates multiple functions into a single component: it combines the base board mounting function with the shell connection function. The mounting structure is directly installed to the inner surface of the bottom wall of the shell and simultaneously connects the base board, eliminating the need for separate screw connections between the base board and shell. This merging of functions simplifies the assembly process while maintaining secure fixation.
2Ease of manufacture
If the reflector and base board are connected to the shell individually, then each component can be independently assembled, but the overall structure becomes more complicated
Solution Approach 1:
The mounting structure serves as a unified connection component that simultaneously connects both the base board and the reflector to the shell. Instead of having separate connection mechanisms for each component, the mounting structure provides integrated mounting points and support surfaces for both the base board and reflector, thereby reducing structural complexity while maintaining independent assembly capability.
3Ease of manufacture
If multiple separate components are used for mounting and connection, then each component can be optimized independently, but more time is required for assembly
Solution Approach 1:
The mounting structure consolidates multiple mounting and connection functions into a single integrated component. It provides mounting surfaces for the base board, connection points for the reflector, and attachment mechanisms to the shell all in one piece. This integration reduces the number of assembly steps and fasteners required, thereby increasing assembly speed while still allowing for independent optimization of the mounted components.
Data Source
AI summary
An LED lighting device is provided. The LED lighting device includes at least one light source, a base board, a reflector, a shell, a drive module and a mounting structure. The at least one light source is arranged on the base board. The base board and the reflector are contained in the shell. The drive module is assembled to the mounting structure. The LED lighting device includes connector connecting the mounting structure with the reflector. The base board and the shell are sandwiched between the reflector and the mounting structure.