LED Lighting Device Optical Lens Reflector Glare Reduction

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Solution Overview

Problem

Current LED downlights suffer from low luminous efficiency, high glare, and large size due to their direct-lit or edge-lit structures, making them costly and unsuitable for large-scale applications.

Innovation Solution

An LED lighting device with a housing, a light source component, an optical lens, a reflector, and a surface ring, where the light source component includes a base plate with LED particles, and the optical lens and reflector work together to distribute and reflect light efficiently without a diffusing plate, enhancing luminous efficiency and reducing glare.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a direct-lit structure with one-staged reflector or multi-staged reflectors is used, then the lighting device can be manufactured with simpler structure, but the luminous efficiency is low and glare is high

Engineering Contradiction:
Improvestructure complexityVSAvoidluminous efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent divides the optical system into multiple functional stages: a first reflector for initial light reflection, a light guide plate for light redistribution, and a second reflector for final light direction control. This segmentation allows each component to perform its specific function optimally, improving overall luminous efficiency while maintaining manufacturing feasibility

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The light guide plate acts as an intermediary element between the LED light source and the final optical output. It receives light from the first reflector, redistributes it uniformly, and directs it to the second reflector, thereby mediating the light path to reduce glare and improve luminous efficiency without requiring complex direct-lit structures

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If edge-lit attached structure with light guide plate is used, then luminous efficiency can be improved, but the device size becomes large and cost increases

Engineering Contradiction:
Improveluminous efficiencyVSAvoiddevice size
Core Design Contradiction:
Loss of energyVSVolume of moving object

Solution Approach 1:

The patent merges the light guide plate with the reflector structures to form an integrated optical system. The light guide plate is positioned between the first and second reflectors, combining light guidance and reflection functions in a compact arrangement that reduces overall device size while maintaining high luminous efficiency

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent transitions from traditional edge-lit two-dimensional light guide structures to a three-dimensional integrated optical system where the light guide plate interacts with multiple reflectors in vertical and horizontal dimensions. This dimensional expansion allows for more efficient light utilization in a compact volume

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Object-affected harmful factors

If diffusing plate is added to homogenize light, then glare is reduced, but luminous efficiency decreases due to light absorption

Engineering Contradiction:
ImproveglareVSAvoidluminous efficiency
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The patent removes the diffusing plate from the optical system entirely, extracting the harmful light-absorbing element. Instead, it uses a combination of reflectors and light guide plate that homogenize light through reflection and redistribution without absorption, thereby eliminating glare while preserving luminous efficiency

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent substitutes the diffusing plate's light homogenization function with a mechanical optical system consisting of reflectors and light guide plate. This system uses reflection and light redirection mechanisms instead of diffuse absorption to achieve uniform light distribution without energy loss

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves uniform lighting with no glare, improving luminous efficiency and reducing costs by eliminating the need for a diffusing plate, thus providing a more effective and affordable LED lighting solution.

Implementation Method 1

an optical lens located above the light source component and configured to distribute light for the light source component

Methodology Applied
Scientific EffectLight refraction and distribution: Lens

Implementation Method 2

a reflector in contact with the optical lens... light of the LED light source particles sequentially passes through the optical lens and the reflector and then emits through the light exit

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentEP3492802B1LED lighting device
Publication Date: 2023.03.01 OPPLE LIGHTING CO LTD
  • EP3492802B1 patent drawingFigure 1
  • EP3492802B1 patent drawingFigure 2
  • EP3492802B1 patent drawingFigure 3

AI summary

The present invention discloses a LED lighting device including a housing, a light source component, an optical lens located above the light source component and configured to distribute light for the light source component, a reflector in contact with the optical lens, and a surface ring assembled on the reflector; the housing, the light source component, the optical lens, the reflector, and the surface ring are sequentially arranged; the surface ring is fixed on the housing to delimit a receiving chamber, the light source component, the optical lens, the reflector are all located in the receiving chamber; the LED lighting device has a light exit; the light source component includes a light source base plate and LED light source particles located on the light source base plate; light of the LED light source particles sequentially passes through the optical lens and the reflector, and then emits through the light exit. The LED lighting device provided by the present invention does not need a diffusion plate to homogenize light, increases the luminous efficiency and at the same time prevents from glare, so as to achieve a good lighting effect.