LED Lighting Circuit Voltage Reduction via Current Balancing

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Solution Overview

Problem

Conventional LED lighting devices face challenges in meeting safety extra-low voltage (SELV) requirements due to high output voltages, leading to increased complexity and cost when multiple LED clusters are connected in parallel to satisfy illumination needs, as they often exceed the voltage limits set by international safety standards.

Innovation Solution

The introduction of low impedance load components in the lighting device's circuit configuration, which are connected in series with LED load components and balanced by current balancing capacitors, reduces the output voltage from the AC power supply generator while maintaining consistent current flow through each load component, thereby adhering to safety standards without increasing accessory counts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a large number of LEDs are connected in parallel to satisfy illumination requirements, then the illumination intensity is improved, but the output voltage exceeds the SELV safety requirements

Engineering Contradiction:
Improveillumination requirementsVSAvoidoutput voltage exceeding safety limits
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The LED lighting system is segmented into multiple independent LED clusters, each with its own current balancing cell and protection circuit. These clusters are connected in parallel to the AC power supply generator, allowing the system to achieve high illumination intensity while maintaining voltage within safety limits through distributed current control.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If the number of LED clusters is increased to reduce output voltage, then the SELV requirements are met, but the system complexity and cost increase due to more accessories

Engineering Contradiction:
Improveoutput voltage compliance with SELVVSAvoidnumber of accessories and circuits
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The current balancing cell is designed as a universal module that performs multiple functions: current balancing across parallel LED clusters, voltage regulation to maintain SELV compliance, and protection against reverse polarity damage. This multi-functional design reduces the need for separate dedicated components for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The protection circuit is merged with the current balancing cell, integrating reverse polarity protection, over-current protection, and current balancing functions into a single unified circuit module. This integration reduces the total number of separate accessories and simplifies the overall system architecture.

Inventive Principle:
Principle #5Merging (Combining)

3Illumination intensity

If the number of LEDs in each cluster is increased to reduce the number of clusters, then the illumination requirements are met, but the output voltage rises above safety limits

Engineering Contradiction:
Improveillumination requirementsVSAvoidoutput voltage exceeding safety limits
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

Each LED cluster is equipped with a local current balancing cell that independently controls the current distribution within that specific cluster. This localized current control ensures that voltage remains within SELV limits at each cluster level, while the overall system achieves high illumination through the combined output of multiple clusters.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS8937440B2Lighting device and voltage reduction method thereof
Publication Date: 2015.01.20 DELTA ELECTRONICS (SHANGHAI) CO LTD
  • US8937440B2 patent drawing
  • US8937440B2 patent drawing
  • US8937440B2 patent drawing

AI summary

The disclosure provides a lighting device and a voltage reduction method thereof, wherein the lighting device comprises: an AC power supply generator for generating an AC power source to supply power to other accessories and circuits in the lighting device; m load components, every two adjacent load components forming one head common connection point and one end common connection point respectively for each load component from head to end alternatively; and (m−1) current balancing cells each respectively connected between one head common connection point or one end common connection point and one of two output terminals of the AC power supply generator; wherein the m load components comprise (m−n) low impedance load components therein. The present application can reduce the output voltage of the AC power supply generator with lower cost.