Automotive LED Matrix Lighting Control Driver

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Solution Overview

Problem

Current automotive lighting units with LED sources face challenges in increasing the complexity and dynamic nature of lighting effects without complicating existing electronic control systems, particularly PWM control drivers, and increasing production costs.

Innovation Solution

An automotive lighting unit with an LED matrix display and a control driver that processes image frames to determine activation intervals for LED arrays based on switched-on or switched-off conditions, adjusting activation times and PWM signal duty cycles to optimize light intensity and reduce unnecessary LED activation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the complexity and dynamic nature of lighting effects are increased, then the performance and versatility of the automotive lighting unit is improved, but the complexity of electronic control systems and production costs increase

Engineering Contradiction:
Improvelighting effects versatilityVSAvoidcontrol system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The LED display is divided into multiple independently controllable LED arrays arranged in rows and columns. The control driver selectively activates specific arrays based on image frame data, enabling complex lighting patterns through simple binary control signals without requiring complex per-LED control circuitry.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control driver uses periodic PWM (Pulse Width Modulation) signals to control the LED arrays. By varying the duty cycle of periodic control signals, the system achieves different light intensities and dynamic effects while maintaining simple control logic and avoiding the need for complex analog control circuits.

Inventive Principle:
Principle #19Periodic action

2Illumination intensity

If more LED arrays are activated simultaneously, then the light intensity is improved, but the energy consumption increases

Engineering Contradiction:
Improveaverage light intensityVSAvoidenergy consumption
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The control driver dynamically adjusts the duty cycle parameter of PWM signals based on the number of activated LED arrays. When fewer arrays are active, the duty cycle is increased to maintain average light intensity, while energy consumption is reduced by keeping inactive arrays completely off rather than dimly lit.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system dynamically adapts the activation intervals and duty cycles of LED arrays based on real-time control requirements. The control driver processes image frames and determines optimal activation patterns, enabling the lighting unit to achieve desired visual effects with minimal energy consumption by activating only necessary arrays for the required duration.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the average light intensity of the automotive lighting unit by selectively extending activation intervals of switched-on LEDs and skipping those intended to remain off, improving efficiency without increasing current supply to on LEDs, thus maintaining or reducing production costs.

Implementation Method 1

an LED display consisting of multiple LED arrays (7) arranged so as to form the rows or columns of an LED matrix

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Implementation Method 2

a lighting device provided with an emissive LED display consisting of multiple LED arrays (7)

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 3

generate first PWM command signals to selectively activate, one after the other, said LED arrays of said LED display, said control driver also being configured to vary the duty cycle of said first PWM command signals based on determined activation times

Methodology Applied
Scientific EffectPulse Width Modulation:

Data Source

PatentEP4198956A1A automotive lighting unit and operation method thereof
Publication Date: 2023.06.21 MARELLI AUTOMOTIVE LIGHTING ITAL SPA
  • EP4198956A1 patent drawingFigure 1
  • EP4198956A1 patent drawingFigure 2
  • EP4198956A1 patent drawingFigure 3

AI summary

A automotive lighting unit (1) comprising a lighting device (4) provided with an emissive LED display (5) consisting of multiple LED arrays (7) arranged so as to form the rows or columns of an LED matrix, and a control driver (11) configured in order to: receive an image frame (F1) containing multiple data arrays (D(i)) that codify the light image to be be displayed during a refresh interval (TR) via corresponding LED arrays (7) of the LED display (5), process the image frame (F1) to determine the data arrays (D(i)) that codify a first operating condition of first LED arrays (D(i)) in the LED display (5), determine the activation intervals (TA) based on the refresh interval (TR) and the data arrays (D(i)) of the image frame (F1) meeting the first operating condition, during the refresh interval (TR), control the sequential and selective activation, one after the other, of the first LED arrays (7) based on the activation intervals (TA) determined, and prevent the remaining LED arrays (7) from being activated.