LED Mesa Epitaxial Structure Charge Confinement

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Solution Overview

Problem

Current LED display technologies face challenges in achieving high collimation and efficiency, leading to blurring and interference due to divergent light output, which limits display resolution and quality.

Innovation Solution

The proposed LED device features an epitaxial structure with a mesa shape, including a first doped semiconductor layer, a quantum well layer, and a depression region that restricts charge travel paths, combined with a parabolic reflective surface to enhance collimated light output by focusing light emission at a high-intensity point source.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If conventional LED structures are used, then manufacturing is simpler, but light collimation is poor causing blurring and interference

Engineering Contradiction:
Improvelight collimationVSAvoidepitaxial structure complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The epitaxial structure is segmented into distinct functional layers: a first doped semiconductor layer forming a protrusion region, a quantum well layer for light emission, and a second doped semiconductor layer. This segmentation allows charges to be confined to specific regions, improving light collimation while maintaining manageable manufacturing complexity through modular layer design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The first doped semiconductor layer creates a localized protrusion region with specific electrical properties that confine charges to a limited area above the quantum well layer. This local modification of material properties enhances light collimation by concentrating emission at a focal point without requiring complete restructuring of the entire LED device.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If light emission is distributed across the quantum well layer, then manufacturing is easier, but display resolution decreases due to divergent light output

Engineering Contradiction:
Improvedisplay resolutionVSAvoidcharge path control
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The quantum well layer is positioned to receive charges from a specific protrusion region, creating a focused emission zone rather than distributed emission. This segmentation of the emission pathway improves display resolution by reducing light divergence while the standard epitaxial growth process maintains ease of manufacture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The protrusion region of the first doped semiconductor layer acts as an intermediary structure that channels charges from the electrical contact to a limited region of the quantum well layer. This intermediary confines charge travel paths and focuses light emission, improving manufacturing precision for high-resolution displays without complicating the overall fabrication process.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Illumination intensity

If charges are allowed to travel freely in the first doped semiconductor layer, then device structure is simpler, but light emission becomes divergent causing blurring

Engineering Contradiction:
Improvecollimated light outputVSAvoiddepression region structure
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The first doped semiconductor layer is segmented into a protrusion region that confines charges vertically above the quantum well layer. This segmentation creates a focused emission zone that produces collimated light while the depression region provides lateral confinement, achieving high illumination intensity without excessive structural complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The depression region creates a localized modification in the semiconductor layer geometry, forming a potential well that confines charges to a specific region. This local structural change improves light collimation by preventing charge spreading while maintaining overall device structural simplicity through targeted geometric modification rather than complete restructuring.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration increases the intensity of collimated light, reduces divergent light output, and improves display resolution and quality by concentrating light emission at a focal point, minimizing blurring and interference between neighboring LEDs.

Implementation Method 1

a sidewall of the mesa includes an internal parabolic reflective surface

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

The generation of collimated light can improve light output efficiency of the LED... a center of the limited region is co-located with a focal point of the internal parabolic reflective surface

Methodology Applied
Scientific EffectFocusing: Focusing

Implementation Method 3

The quantum well layer may emit light... The first doped semiconductor layer comprises a protrusion region between the electrical contact and the quantum well layer. The protrusion region facilitates movement of charges from the electrical contact to a limited region of the quantum well layer

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS11257982B1Semiconductor display device
Publication Date: 2022.02.22 META PLATFORMS TECHNOLOGIES LLC
  • US11257982B1 patent drawing
  • US11257982B1 patent drawing
  • US11257982B1 patent drawing

AI summary

A LED device is provided. In one example, the LED device comprises: an electrical contact; and an epitaxial structure having a mesa shape and including: a first doped semiconductor layer; a second doped semiconductor layer; and a quantum well layer between the first doped semiconductor layer and the second doped semiconductor layer. The electrical contact is formed on the first doped semiconductor layer. The first doped semiconductor layer comprises a protrusion region between the electrical contact and the quantum well layer. The protrusion region facilitates movement of charges from the electrical contact to a limited region of the quantum well layer.