Multi-layered Display with LED Mesh and Absorptive Screen

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Solution Overview

Problem

Current electronic display technologies struggle to produce large, high-quality displays that mimic the organic and natural appearance of traditional images, as they are often too bright and unnatural, and are prohibitively expensive to scale up.

Innovation Solution

A multi-layered display apparatus comprising a mesh layer with selectively controllable LEDs and a screen layer that absorbs backlighting, combined with front projection, to create a composite image that is scalable, energy-efficient, and realistic, resembling traditional art pieces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional LED/LCD, OLED, or QLED display technologies are used, then color, contrast, and resolution are enhanced, but the displays are prohibitively expensive to scale to large formats

Engineering Contradiction:
Improvedisplay qualityVSAvoidmanufacturing cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent uses a camera to capture the reference image and creates a digital copy that is then projected onto the screen. This allows the display to replicate the appearance of traditional images without using expensive conventional LED/LCD, OLED, or QLED technologies for large formats

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent replaces the mechanical assembly of multiple expensive LED panels with a projection system that uses optical mechanisms to display images on a large screen, significantly reducing manufacturing costs while maintaining display quality

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Illumination intensity

If digital images are displayed using traditional projectors or raster-based displays, then images can be shown, but they appear too bright, unnatural, and unrealistic compared to traditional images

Engineering Contradiction:
ImprovebrightnessVSAvoidunnatural appearance
Core Design Contradiction:
Illumination intensityVSObject-generated harmful factors

Solution Approach 1:

The patent dynamically adjusts projection parameters including brightness, contrast, and color balance to match the reference image characteristics. The system modifies these parameters in real-time to eliminate the unnatural appearance of digital projections while maintaining visibility

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system captures the projected image with a camera, analyzes the actual appearance, and uses this feedback to automatically adjust projection parameters. This closed-loop control ensures the displayed image matches the natural appearance of traditional images by compensating for projector characteristics

Inventive Principle:
Principle #23Feedback

3Area of stationary object

If multiple LED panels are assembled to create large format displays, then large displays can be produced, but manufacturing variations cause different colors and brightness levels across panels

Engineering Contradiction:
Improvedisplay sizeVSAvoidcolor and brightness uniformity
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The camera captures the entire large-format display and the system analyzes color and brightness variations across different panels. This feedback is used to automatically adjust projection parameters for each region, compensating for manufacturing variations and achieving uniform appearance across the entire large display

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables the creation of large, life-like, and energy-efficient displays that can be dynamically animated, suitable for various applications such as amusement parks and advertisements, while maintaining realistic and natural viewing experiences across different lighting conditions.

Implementation Method 1

The mesh layer includes a plurality of light emitting diodes (LEDs)

Methodology Applied
Scientific EffectLight emitting diode: Light Emitting Diode

Implementation Method 2

the screen layer being configured to be illuminated from behind by the mesh layer, and at least partially absorb light projected onto the screen layer

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Data Source

PatentUS11462180B1Multi-layered display apparatus having a mesh layer with light emitting diodes
Publication Date: 2022.10.04 THINKWELL GRP LLC
  • US11462180B1 patent drawing
  • US11462180B1 patent drawing
  • US11462180B1 patent drawing

AI summary

In various embodiments, a system includes a mesh layer including a plurality of LEDs, where at least a subset of the LEDs is selectively controllable to control lighting of the mesh layer. The system further includes a screen layer at least partially aligned with the mesh layer, wherein the screen layer is configured to: be illuminated from behind by the mesh layer, and at least partially absorb light projected onto the screen layer.