LED Light Extraction via Metallic Plasma Generating Layer

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Solution Overview

Problem

Conventional light emitting diodes (LEDs) suffer from low light extraction efficiency due to near field evanescent waves being internally reflected, leading to a significant portion of emitted light remaining within the device.

Innovation Solution

The semiconductor structure incorporates a metallic plasma generating layer and optical symmetric layers to amplify and scatter near field evanescent waves, distributing them uniformly across the structure, enhancing light extraction efficiency through a quantum well effect and optimized refractive index differences.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional light emitting diode structure is used, then device simplicity is maintained, but light extraction efficiency deteriorates due to internal reflection of near field evanescent waves

Engineering Contradiction:
Improvedevice simplicityVSAvoidlight extraction efficiency
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

A metallic plasma generating layer is introduced as an intermediary component between the active layer and the external environment. This layer converts near field evanescent waves into metallic plasma, which then scatters and propagates light outward, effectively mediating the transition from trapped evanescent waves to extractable light and resolving the contradiction between structural simplicity and light extraction efficiency

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention changes the physical state and optical parameters of light by converting near field evanescent waves into metallic plasma through the metallic plasma generating layer. This parameter transformation enables the light to escape from the total internal reflection regime, improving light extraction efficiency without fundamentally complicating the device structure

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If metallic plasma generating layer and optical symmetric layers are added, then light extraction efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidstructure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The invention employs a composite structure consisting of a metallic plasma generating layer combined with optical symmetric layers. This composite material approach allows the system to achieve enhanced light extraction efficiency through the synergistic effects of plasma generation and optical symmetry, while the layered composite structure provides a systematic way to manage the increased complexity

Inventive Principle:
Principle #40Composite materials

3Device complexity

If near field evanescent waves are internally reflected, then device structure remains simple, but luminous efficiency deteriorates due to light remaining within the device

Engineering Contradiction:
Improvestructure simplicityVSAvoidluminous efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The invention converts the harmful effect of internally reflected near field evanescent waves (which cause light trapping and reduced luminous efficiency) into a beneficial effect by using the metallic plasma generating layer to transform these trapped waves into metallic plasma that scatters and propagates light outward, thereby improving luminous efficiency while maintaining relatively simple device structure

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly increases the light extraction efficiency by converting near field evanescent waves into metallic plasma, which is then scattered and propagated, resulting in improved luminous efficiency and uniform light emission.

Implementation Method 1

enhancing light extraction efficiency through a quantum well effect

Methodology Applied
Scientific EffectQuantum well effect:

Implementation Method 2

scattered and propagated, resulting in improved luminous efficiency and uniform light emission

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentUS8859308B2Method for making light emitting diode
Publication Date: 2014.10.14 HON HAI PRECISION INDUSTRY CO LTD
  • US8859308B2 patent drawing
  • US8859308B2 patent drawing
  • US8859308B2 patent drawing

AI summary

A method for making a light emitting diode is provided. In the method, a substrate having an epitaxial growth surface is provided. A first semiconductor layer, an active layer, and a second semiconductor layer are grown on the epitaxial growth surface in series. The first semiconductor layer, the active layer, and the second semiconductor layer constitute a source layer. A metallic plasma generating layer is then formed on a surface of the source layer away from the substrate. A first optical symmetric layer is then disposed on a surface of the metallic plasma generating layer. A first electrode is applied on an exposed surface of the first semiconductor layer. A second electrode is applied to electrically connect with the second semiconductor layer.