LED Metallic Plasma Nanostructures for Light Extraction

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Solution Overview

Problem

The luminous efficiency of light emitting diodes (LEDs) is limited due to high refractive indices of semiconductor materials, causing most light to be absorbed by electrodes or the light-emitting layer, rather than being radiated outward.

Innovation Solution

Incorporation of a metallic plasma generating layer with three-dimensional nanostructures, such as pine-shaped structures, which enhances light extraction efficiency by generating metallic plasma and improving coupling of plasma and light, allowing more photons to be emitted outward.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If high refractive index semiconductor materials are used, then light generation is improved, but light extraction is worsened due to most light being absorbed by electrodes or light-emitting layer

Engineering Contradiction:
Improvelight generationVSAvoidlight extraction
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The patent introduces three-dimensional nanostructures (such as nanowires, nanorods, or nanopillars) on the LED surface to create additional light extraction pathways in vertical and lateral dimensions. These 3D structures scatter light at multiple angles and reduce total internal reflection, allowing light that would normally be trapped to escape through different spatial dimensions, thereby resolving the contradiction between light generation and light extraction.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs porous or textured surface structures on the LED packaging or semiconductor layer. These porous structures increase the surface area and create multiple interfaces that facilitate light scattering and extraction. The porous morphology reduces the refractive index mismatch effect by providing gradual transitions and multiple escape routes for photons, thus improving light extraction efficiency while maintaining the high refractive index material benefits.

Inventive Principle:
Principle #31Porous materials

2Ease of manufacture

If conventional planar structures are used, then manufacturing is simple, but light extraction efficiency is low due to light being absorbed by electrodes

Engineering Contradiction:
Improvestructure fabricationVSAvoidlight absorption by electrode
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent segments the continuous electrode or packaging structure into discrete, patterned elements. By dividing the electrode into segmented or discontinuous structures, light can pass through the gaps between segments rather than being completely absorbed. This segmentation approach maintains manufacturing simplicity through standard photolithography and deposition processes while effectively reducing light absorption losses.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from planar two-dimensional structures to three-dimensional textured or nanostructured surfaces. This dimensional change creates additional light extraction interfaces and scattering centers that redirect light away from absorbing electrodes. The 3D structures can be formed using conventional semiconductor fabrication techniques, balancing manufacturing ease with improved light extraction performance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly increases the luminous efficiency of LEDs by enhancing light extraction and emission, making them suitable for broader applications, including indoor lighting.

Implementation Method 1

Incorporation of a metallic plasma generating layer with three-dimensional nanostructures, such as pine-shaped structures, which enhances light extraction efficiency by generating metallic plasma

Methodology Applied
Scientific EffectMetallic plasma generation: Plasma

Implementation Method 2

improving coupling of plasma and light, allowing more photons to be emitted outward

Methodology Applied
Scientific EffectPlasma-light coupling:

Data Source

PatentUS10388833B2Light emitting diode
Publication Date: 2019.08.20 HON HAI PRECISION INDUSTRY CO LTD
  • US10388833B2 patent drawing
  • US10388833B2 patent drawing
  • US10388833B2 patent drawing

AI summary

A light emitting diode, the light emitting diode including: a first semiconductor layer, an active layer, a second semiconductor layer, wherein a surface of the second semiconductor layer defines a first area; a metallic plasma generating layer; a first electrode; a second electrode; wherein the metallic plasma generating layer includes a plurality of three-dimensional nanostructures, the three-dimensional nanostructure includes a first rectangular structure, a second rectangular structure, and a triangular prism structure, the first rectangular structure, the second rectangular structure, and the triangular prism structure are stacked, the width of the triangular prism structure is equal to the width of the second rectangular structure, and is greater than the width of the first rectangular structure, the first rectangular structure is a metal layer, and the triangular prism structure is a metal layer.