LED Light Source With Mixing Chamber For Thin Backlight Uniformity

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Solution Overview

Problem

The challenge in handheld devices is to provide efficient coupling and mixing of light from LEDs into thin light guides, as the thickness of light guides approaches the size of LED packages, making it difficult to achieve uniform illumination and color spectrum, especially in thinner configurations where direct coupling is reduced.

Innovation Solution

A light source system featuring a light pipe with scattering centers and a mixing chamber with a wedge-shaped cavity and reflective walls, where LEDs emit light into the mixing chamber, which redirects and recycles light to improve coupling and mixing efficiency into the light pipe, even at reduced thicknesses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If the thickness of the light guide is reduced to achieve thinner handheld devices, then the overall device thickness is improved, but the coupling efficiency between LEDs and the light guide edge deteriorates

Engineering Contradiction:
Improvelight guide thicknessVSAvoidlight coupling efficiency
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The patent introduces a reflective layer as an intermediary element positioned between the LED and the light guide edge. This reflective layer redirects light that would otherwise be lost, improving coupling efficiency into the light guide without requiring increased thickness. The reflective mediator enables effective light transfer in thin configurations where direct coupling fails.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent applies local quality by creating a light-concentrating structure at the specific location where light enters the light guide. The reflective layer is strategically positioned at the light guide edge to locally enhance light concentration and coupling efficiency, while the rest of the light guide maintains its thin profile for overall device slimness.

Inventive Principle:
Principle #3Local quality

2Length of moving object

If the thickness of the light guide is reduced, then the device becomes thinner, but the uniformity of light distribution across the display deteriorates

Engineering Contradiction:
Improvelight guide thicknessVSAvoidlight uniformity
Core Design Contradiction:
Length of moving objectVSIllumination intensity

Solution Approach 1:

The scattering layer acts as an intermediary that redistributes light uniformly across the light guide. By introducing this intermediate element, the patent achieves uniform light emergence from the light guide surface without increasing its thickness, resolving the contradiction between thinness and illumination uniformity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent addresses light uniformity by introducing a new dimensional aspect through the scattering layer, which redistributes light in the lateral dimension across the light guide surface. This dimensional approach to light distribution enables uniform illumination in thin guides without relying on increased thickness.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Length of moving object

If the thickness of the light guide is reduced, then the device becomes thinner, but the color spectrum uniformity deteriorates

Engineering Contradiction:
Improvelight guide thicknessVSAvoidcolor spectrum uniformity
Core Design Contradiction:
Length of moving objectVSEase of operation

Solution Approach 1:

The scattering layer serves as a mediator that randomizes light paths and ensures uniform color distribution across the light guide. This intermediate element mixes light from multiple LEDs effectively, achieving color spectrum uniformity in thin configurations where direct LED-to-light-guide coupling would produce color variations.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Use of energy by moving object

If fluorescent lights are used to provide uniform illumination, then light output per watt-hour is improved, but the driving voltage requirement increases

Engineering Contradiction:
Improvelight output per watt-hourVSAvoiddriving voltage
Core Design Contradiction:
Use of energy by moving objectVSStress or pressure

Solution Approach 1:

The patent employs LEDs that inherently generate their own light without requiring high driving voltages or external ballast circuits. The LED-based system with reflective and scattering layers achieves efficient light generation and distribution, eliminating the high voltage requirements of fluorescent lights while maintaining energy efficiency.

Inventive Principle:
Principle #25Self-service

5Illumination intensity

If fluorescent tubes are placed behind the LCD display, then high light output is achieved, but the display thickness increases

Engineering Contradiction:
Improvelight outputVSAvoiddisplay thickness
Core Design Contradiction:
Illumination intensityVSLength of moving object

Solution Approach 1:

The patent replaces bulky fluorescent tubes with compact LED packages that provide equivalent or superior light output in a much thinner form factor. The LED-based illumination system with reflective and scattering layers achieves high light output without the thickness penalty of fluorescent tube technology.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances light mixing and coupling efficiency, ensuring uniform illumination and color spectrum, even in thin light guides, by redirecting and recycling light within the mixing chamber, thereby addressing the limitations of direct coupling in thin configurations.

Implementation Method 1

The light pipe includes light pipe scattering centers that cause light traveling in the sheet of transparent material to be scattered in directions that allow some of the scattered light to escape the sheet of transparent material through the top surface

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 2

The mixing chamber includes mixing chamber scattering centers for redirecting light traveling in the cavity in directions that would not be obtained by reflection from the reflective walls

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 3

A portion of the light in the cavity is directed into the light pipe at angles at which that light will be reflected from the top and bottom surfaces of the sheet of transparent material back into the sheet of transparent material

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS7287892B1Light source for back-lit displays
Publication Date: 2007.10.30 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US7287892B1 patent drawing
  • US7287892B1 patent drawing
  • US7287892B1 patent drawing

AI summary

A light source having a light pipe and a light generation section. The light pipe includes a two-dimensional sheet of transparent material having a transparent top surface that is substantially parallel to a reflective bottom surface. The light pipe includes light pipe scattering centers that cause light traveling in the sheet of transparent material to be scattered in directions that allow some of the scattered light to escape the sheet through the top surface. The light generating section includes a plurality of LEDs and a mixing chamber. The LEDs are positioned to emit light into the mixing chamber. The mixing chamber includes an adapter having a wedge-shaped cavity with reflective walls. The cavity has an opening positioned to direct light into the light pipe. The mixing chamber includes scattering centers for redirecting light traveling in the cavity in directions that would not be obtained by reflection from the reflective walls.